Volkswagen Golf Service & Repair Manual: Pistons and conrods
- Assembly overview - pistons and conrods
- Removing and installing pistons
- Removing and installing oil spray jets
- Checking pistons and cylinder bores
- Checking radial clearance of conrods
Measuring axial clearance of crankshaft
Risk of damage to bearing pedestals when the
crankshaft is removed.If the bolts of the crankshaft bearing cap are
loosened, the bearing pedestals of the cylinder block will be deformed, ...
Assembly overview - pistons and conrods
1 -
Bolts
Renew
Oil threads and contact surface
30 Nm + 90°
2 -
Conrod bearing ...
Other materials:
Renewing input shaft seal
Special tools and workshop equipment
required
Tube -VW 415 A-
Extractor tool -T20143/2-
Requirement:
...
Assembly overview - brake pedal, RHD vehicles
Note
The handbrake pedal travel must not be restricted by additional
floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
1 -
Bolt
20 Nm
2 -
...
Checking exhaust system for leaks
Procedure
–
Start engine and run at idling speed.
–
Seal end exhaust pipes with cloths or plugs, for example,
for the duration of the leakage test.
–
Check (by l ...
