VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing pistons

Special tools and workshop equipment required
   
Drift -VW 222 A-
Piston ring clamp, commercially available
Removing
–  Removing cylinder head → Chapter
–  Remove sump upper part → Chapter.
–  Mark piston installation position and corresponding cylinder number.
–  Mark installation position and matching of cylinder and conrod bearing cap to conrod → Item.
–  Remove conrod bearing cap and withdraw piston and conrod upwards.
  Note
If the piston pin is difficult to move, heat the piston to approx. 60°C.
–  Remove circlip from piston pin eye.
–  Drive out piston pin using drift -VW 222 A-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew bolts that are tightened with specified tightening angle.
–  Oil running surfaces of bearing shells.
–  Install piston with commercially available piston ring clamp, noting installation position → Fig..
–  Install conrod bearing cap, noting installation position → Item.
–  Installing cylinder head → Chapter.
–  Remove upper part of sump → Chapter.
Specified torques
→ Chapter „Assembly overview - pistons and conrods“
 

Removing and installing pistons

Assembly overview - pistons and conrods
1 -  Bolts Renew Oil threads and contact surface 30 Nm + 90° 2 -  Conrod bearing ...

Removing and installing oil spray jets
Special tools and workshop equipment required Socket -T10545- Removing –  Remove noi ...

Other materials:

Changing headlights over from driving on right to driving on left, LED headlights
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights.   Note ...

Assembly overview - drive unit of air conditioner compressor, Golf and Golf Estate
  Note The illustration shows a different version.     1 -  Poly V-belt Removing and installing → Rep. gr.13. Mark the direction of rotation and ensure t ...

Removing and installing cap
Special tools and workshop equipment required     Removing   Assembly tool -T10389 –  Remove plugs -3-. –  Insert ass ...

© 2016-2024 Copyright www.vwgolf.org