VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking radial clearance of conrods

Special tools and workshop equipment required
Plastigage
Procedure
–  Remove conrod bearing cap.
–  Clean bearing cap and bearing journal.
–  Place a Plastigage corresponding to the width of the bearing on the journal or into the bearing shells.
–  Fit conrod bearing cap and tighten to 30 Nm without turning further angle and without rotating crankshaft.
–  Remove conrod bearing cap again.
–  Compare width of Plastigage with the measurement scale.
Radial clearance: 0.028 … 0.065 mm.
–  Renew conrod bolts.
   
Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Engine cylinder head, valve gear
...

Other materials:

Removing and installing high-level brake light, GTI, GTD and »R«
Removing: –  Remove roof spoiler → General body repairs, exterior; Rep. gr.66.     –  Unscrew bolts -1-, -5- and -6- from high-level brak ...

Overview of fitting locations - operating and display unit, Climatronic
  Note A warning lamp in the instrument panel controls will indicate that the selected function is active. In addition, the display of the radio or of the radio navigation system will indicate the selected function for a short time when a bu ...

Service and disposal of belt tensioners
First read and observe the introductory information and safety warnings Seat belts may become damaged during any work on the belt tensioners or while removing or refitting any vehicle parts in conjunction with any other repair work. This damage will not always be noticeable. The consequence ...

© 2016-2025 Copyright www.vwgolf.org