Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets
| Special tools and workshop equipment
required |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| – |
Remove sump upper part
→ Chapter. |
 Note
| The crank web of the respective cylinder must be positioned
so that the socket -T10545- can be inserted in the pressure
relief valve as close to vertical as possible. |
| Furthermore, the corners of the socket -T10545- and of the
pressure relief valve must engage well. |
| – |
Turn crankshaft via vibration damper securing bolt in
direction of engine rotation until the respective bolt is
accessible. |
|
|
|
| – |
Unscrew pressure relief valve -1-
using socket -T10545-. |
| – |
Remove oil spray jets -2-. |
Risk of damage to oil spray jets caused by deformation.Do not bend oil
spray jets. |
|
|
| 1 - |
Pressure relief valve - 27 Nm |
| Installation position: align leading edge of oil spray jet
arrow with machined surface of cylinder block. |
| – |
Remove upper part of sump
→ Chapter. |
| – |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
Special tools and workshop equipment
required
Drift -VW 222 A-
Piston ring ...
Checking piston
–
Using a micrometre, measure approx. 10 mm from the lower
edge, perpendicular to the piston pin axis.
...
Other materials:
Cavity-preservative agent
Designation:
Cavity-preservative agent -D 330 KD1 A2-
Cavity-preservative agent -D 330 KD2 A1-
Issued 04.2010
Product description
Cavity-preservative a ...
Refrigerant machine oil
Refrigerant machine oil is miscible (approx. 20%–40%
depending on the type of air conditioner compressor and the
quantity of refrigerant) in the refrigerant. It circulates
continuously in the circuit and lubricates the moving parts.
...
Dismantling and assembling burner unit
Dismantling
–
Remove auxiliary heater
→ Chapter.
–
Dismantle auxiliary heater
→ Chapter.
–
De ...
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Removing and installing pistons
Checking pistons and cylinder bores