VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Special tools and workshop equipment required
Socket -T10545-
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove sump upper part → Chapter.
  Note
The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.
Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.
–  Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.
   
–  Unscrew pressure relief valve -1- using socket -T10545-.
–  Remove oil spray jets -2-.
Installing
Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.
 

Removing and installing oil spray jets

 
1 -  Pressure relief valve - 27 Nm
2 -  Oil spray jet
Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.
–  Remove upper part of sump → Chapter.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing oil spray jets

Removing and installing pistons
Special tools and workshop equipment required     Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Releasing gas and draining front gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice, with piston rod pointing downwards.   WARNING Safety goggles must be worn when drilling. –  Dril ...

Removing and installing temperature sensor -G18- and overheating sensor -G189
Removing     –  Dismantling and assembling auxiliary heater → Chapter. –  Remove bolt -1- (4 Nm) and remove retaining spring -2-. ...

Removing and installing Hall sender 3 -G300-
Removing     –  Release hose clips -1- and -2-, and remove air pipe.   –  Disconnect electrical connector -1-. ...

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