VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Special tools and workshop equipment required
Socket -T10545-
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove sump upper part → Chapter.
  Note
The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.
Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.
–  Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.
   
–  Unscrew pressure relief valve -1- using socket -T10545-.
–  Remove oil spray jets -2-.
Installing
Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.
 

Removing and installing oil spray jets

 
1 -  Pressure relief valve - 27 Nm
2 -  Oil spray jet
Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.
–  Remove upper part of sump → Chapter.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing oil spray jets

Removing and installing pistons
Special tools and workshop equipment required     Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Air conditioning system compressor with magnetic clutch
The air conditioner compressor is driven by a V-belt from the engine. An electromagnetic clutch is fitted to the air conditioner compressor. When the air conditioning system is switched on, it transmits the mechanical drive between the V ...

Assembly overview - suspension strut, shock absorber, spring, multi-link suspension
1 -  Bolt Renew after removing 50 Nm +45° 2 -  Shock absorber Removing and installing → Chapter Note correct installation position of cable tie fastener. ...

Overview of fitting locations – lights in front doors
  Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 -  Driver door opener illumination bulb -L108- Removing and installing → Chapter 2  ...

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