Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets
| Special tools and workshop equipment
required |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| – |
Remove sump upper part
→ Chapter. |
 Note
| The crank web of the respective cylinder must be positioned
so that the socket -T10545- can be inserted in the pressure
relief valve as close to vertical as possible. |
| Furthermore, the corners of the socket -T10545- and of the
pressure relief valve must engage well. |
| – |
Turn crankshaft via vibration damper securing bolt in
direction of engine rotation until the respective bolt is
accessible. |
|
|
|
| – |
Unscrew pressure relief valve -1-
using socket -T10545-. |
| – |
Remove oil spray jets -2-. |
Risk of damage to oil spray jets caused by deformation.Do not bend oil
spray jets. |
|
|
| 1 - |
Pressure relief valve - 27 Nm |
| Installation position: align leading edge of oil spray jet
arrow with machined surface of cylinder block. |
| – |
Remove upper part of sump
→ Chapter. |
| – |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
Special tools and workshop equipment
required
Drift -VW 222 A-
Piston ring ...
Checking piston
–
Using a micrometre, measure approx. 10 mm from the lower
edge, perpendicular to the piston pin axis.
...
Other materials:
Removing and installing rear door trim
Note
Removal and installation is described for the rear door trim
on driver side. Follow same instructions for the front passenger
side as appropriate.
Special tools and workshop equipment
required
...
Bleeding fuel line to metering pump -V54- (filling with fuel)
Note
Air/fuel vapour in the fuel supply to the auxiliary heater
can lead to malfunction when the auxiliary heater is in the
sparking mode. To prevent air/fuel vapour from being drawn in by
the metering pump -V54- and conveyed to the auxili ...
Fault in the function of the automatic gearbox
First read and observe the introductory information
and safety warnings Emergency programme
There is a fault in the system if all the displays on the instrument cluster
for the selector lever positions have a light background. The automatic gearbox
is running in an emergency programme. The ...
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Removing and installing pistons
Checking pistons and cylinder bores