Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets
| Special tools and workshop equipment
required |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| – |
Remove sump upper part
→ Chapter. |
 Note
| The crank web of the respective cylinder must be positioned
so that the socket -T10545- can be inserted in the pressure
relief valve as close to vertical as possible. |
| Furthermore, the corners of the socket -T10545- and of the
pressure relief valve must engage well. |
| – |
Turn crankshaft via vibration damper securing bolt in
direction of engine rotation until the respective bolt is
accessible. |
|
|
|
| – |
Unscrew pressure relief valve -1-
using socket -T10545-. |
| – |
Remove oil spray jets -2-. |
Risk of damage to oil spray jets caused by deformation.Do not bend oil
spray jets. |
|
|
| 1 - |
Pressure relief valve - 27 Nm |
| Installation position: align leading edge of oil spray jet
arrow with machined surface of cylinder block. |
| – |
Remove upper part of sump
→ Chapter. |
| – |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
Special tools and workshop equipment
required
Drift -VW 222 A-
Piston ring ...
Checking piston
–
Using a micrometre, measure approx. 10 mm from the lower
edge, perpendicular to the piston pin axis.
...
Other materials:
Totally discharged batteries
WARNING
Danger of injury! Observe warning notices and safety
regulations
→ Chapter!
A battery is designated “totally discharged” when the
no-load volta ...
Window repair
Note
Before renewing windscreen, explore possibilities of
repairing damage to glass.
Damaged windscreens can be repaired with the window
repair kit -VAS 6092-.
...
Introduction
This chapter contains information on the following subjects:
→ Locking and unlocking the driver door manually
→ Locking the front passenger door and rear doors manually
→ Unlocking the tailgate manually
→ Unlocking the selector lever lock manually
If the vehicl ...
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Removing and installing pistons
Checking pistons and cylinder bores