VW Golf manuals

Volkswagen Golf Service & Repair Manual: Supporting engine in installation position

Special tools and workshop equipment required
   
Support bracket -10 - 222 A-
Shackle -10 - 222 A /12-
Adapter -10 - 222 A /18-
Adapter -10 - 222 A /29-
 

Supporting engine in installation position

Supporting engine in installation position

 
Adapter -T40091/1-
Adapter -T40091/3-

 
     

Supporting engine in installation position

 
Adapter -T40093/3-
Adapter -T40093/3-6-

 
     
Check adapter -T40093/3-6-, and adjust as necessary
–  If necessary, cut off the marked area.
–  Round off the front edges.
–  Protect adapter against corrosion.
–  Then, mark adapter -T40093/3-6- with -T40093/3-6A-.
During subsequent work process, support bracket -10-222 A- is positioned on longitudinal members with adapters -T40093/3-6A-.
To prevent damage to longitudinal members, mask off front area of adapters -T40093/3-6A- with textile-reinforced adhesive tape → Electronic Parts Catalogue (ETKA chemical substances) .
 

Supporting engine in installation position

–  Release hose clips -1- and -2-, and remove air pipe.
–  Remove air filter housing → Chapter „Removing and installing air filter housing“.
–  Disconnect electrical connector -1-.
 

Supporting engine in installation position

–  Move clear hose -2- from activated charcoal filter.
–  Using a screwdriver, release fasteners -arrow- and move coolant expansion tank to one side.
 

Supporting engine in installation position

–  Fit adapter -T40093/3-6A- to longitudinal member on both sides.
–  Pins -A- must be seated behind edges -arrow-.
 

Supporting engine in installation position

–  Fit engine support bracket -10 - 222 A- as shown in illustration.
–  Tighten spindle slightly to take up weight of engine/gearbox assembly; do not lift.
 

Supporting engine in installation position

Assembly overview - assembly mountings
1 -  Bolt Renew Tightening sequence → Fig. 2 -  Engine support Specified torque and ti ...

Removing and installing engine mountings
Removing –  Disconnect electrical connector -1-.     –  Move clear hos ...

Other materials:

Removing and installing operating and display unit, air conditioning system with electric/manual controls and Climatronic
Special tools and workshop equipment required     Removal wedge -3409-   Note If a new Climatronic control unit -J255- or air conditioning system control unit ...

Removing and installing retaining plate for manually operated or automatic anti-dazzle interior mirror, without rain and light sensor -G397- and front camera for driver assist systems -R242
Materials   Glass-metal adhesive kit “D 000 703 A1” Special tools and workshop equipment required   Glass scraper (commercially available) -1-   ...

Fitting single wire seals
  Note Single wire seals prevent the ingress of moisture and dirt in the contact housing. They are installed, for example, in the engine compartment and must always be reinstalled following repairs. As standard, ...

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