Volkswagen Golf Service & Repair Manual: Assembly overview - assembly mountings

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine assy, cylinder blook, crankcase / Assembly mountings / Assembly overview - assembly mountings

Assembly overview - assembly mountings

1 -

Bolt

Renew

Tightening sequence → Fig.

2 -	Engine support

Specified torque and tightening sequence → Fig.

3 -	Engine mounting

With support arm.

Removing and installing → Chapter

4 -

Bolt

Renew

40 Nm + 90°

5 -

Bolt

Renew

20 Nm + 90°

6 -

Bolt

8 Nm

7 -

Bracket

8 -

Bolt

Renew

60 Nm + 90°

9 -	Pendulum support

Removing and installing → Chapter

10 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

11 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

12 -

Bolts

Renew

Specified torque and tightening sequence → Fig.

13 -

Bolt

Renew

60 Nm + 90°

14 -

Bolt

Renew

60 Nm + 90°

15 -

Bolt

Renew

50 Nm + 90°

16 -	Gearbox mounting

With support arm.

Removing and installing → Chapter

Engine support - specified torque and installation sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages in the sequence shown:

Assembly overview - assembly mountings

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 3-	7 Nm
2	-1 … 3-	40 Nm
3	-1 … 3-	Turn 90° further

Install pendulum support

Note

Renew bolts tightened through an additional specified angle.

–	Tighten bolts in stages in the sequence shown:

Stage	Bolts	Specified torque/ additional specified angle
1	-2, 3-	50 Nm
2	-1-	130 Nm
3	-1 … 3-	Turn 90° further

Assembly mountings

...

Supporting engine in installation position

Special tools and workshop equipment required Support bracket -10 - 222 A- ...

Other materials:

Brake lines
Repairing brake lines The flanging tool for brake lines -VAS 6056- can be used to flange brake lines with an outer pipe diameter of 5 mm without damaging the coating. In certain cases, this allows sections of brake lines to be renew ...

Assembly overview - speed sensor on front axle
1 - ABS speed sensor Clean inside surface of hole before inserting sensor Coat inside surface with high-temperature paste -G 052 112 A3- Removing and installing → Chapter 2 - Bolt ...

Removing and installing toothed belt, engine codes CHPA, CZDA
Special tools and workshop equipment required Torque wrench -VAS 6583- Counterhold -T10172- with adapter -T10172/1- Locking pin -T10340- Counterhold -T10475- Special wrench, 30 mm -T10499- ...