Volkswagen Golf Service & Repair Manual: Assembly overview - assembly mountings

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine assy, cylinder blook, crankcase / Assembly mountings / Assembly overview - assembly mountings

Assembly overview - assembly mountings

1 -

Bolt

Renew

Tightening sequence → Fig.

2 -	Engine support

Specified torque and tightening sequence → Fig.

3 -	Engine mounting

With support arm.

Removing and installing → Chapter

4 -

Bolt

Renew

40 Nm + 90°

5 -

Bolt

Renew

20 Nm + 90°

6 -

Bolt

8 Nm

7 -

Bracket

8 -

Bolt

Renew

60 Nm + 90°

9 -	Pendulum support

Removing and installing → Chapter

10 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

11 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

12 -

Bolts

Renew

Specified torque and tightening sequence → Fig.

13 -

Bolt

Renew

60 Nm + 90°

14 -

Bolt

Renew

60 Nm + 90°

15 -

Bolt

Renew

50 Nm + 90°

16 -	Gearbox mounting

With support arm.

Removing and installing → Chapter

Engine support - specified torque and installation sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages in the sequence shown:

Assembly overview - assembly mountings

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 3-	7 Nm
2	-1 … 3-	40 Nm
3	-1 … 3-	Turn 90° further

Install pendulum support

Note

Renew bolts tightened through an additional specified angle.

–	Tighten bolts in stages in the sequence shown:

Stage	Bolts	Specified torque/ additional specified angle
1	-2, 3-	50 Nm
2	-1-	130 Nm
3	-1 … 3-	Turn 90° further

Assembly mountings

...

Supporting engine in installation position

Special tools and workshop equipment required Support bracket -10 - 222 A- ...

Other materials:

Overview of fitting locations - components not located in passenger compartment, Golf RHD
1 - Exhaust ventilation for passenger compartment Checking → Chapter Removing and installing → Chapter 2 - Fresh air intake Removing and installing → ...

Assembly overview - front vehicle level senders
Note The front left/right vehicle level sender -G78/G289- is only available as a replacement part complete with coupling rod and upper and lower retaining plates. 1 - Suspension link 2 - Subframe 3&nbs ...

Overview of fitting locations - rear keyless entry system, RHD vehicles
1 - Luggage compartment aerial for entry and start system -R137- Removing and installing → Chapter 2 - Interface for entry and start system -J965- Removing and installing → Chapter ...