VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Starter / Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Torque wrench -V.A.G 1332-
Removing
–  With ignition switched off, disconnect earth cable from battery -A- → Chapter.
Vehicles with TDI engine
–  Remove air filter housing → Rep. gr.23.
Continued for all vehicles
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

–  If fitted, unscrew nut -1- from upper securing bolt of starter -B-.
–  If fitted, remove earth cable -2-.
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

–  Disconnect electrical connector -4-.
–  Press off cap -5-.
–  Unscrew nut -6- and remove terminal 30/B+.
–  Remove bolts -1- and -2- from starter -B--3-.
–  Remove starter -B--3- upwards.
Installing
Install in the reverse order of removal, observing the following:
Specified torques
→ Chapter „Assembly overview - starter“
–  Reconnect battery -A- → Chapter.
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Removing and installing starter, vehicle with manual gearbox
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Removing and installing starter, vehicles with double clutch gearbox (DQ250-6F)
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Other materials:

Identification
Gearbox identification The following information is indicated on the gearbox (example): KHN = Gearbox code 01.06.06 = Production date 14 = Factory code 13:59 = Production time 0026 = Serial number ...

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. ...

Reservoir
The reservoir collects the vaporised and gaseous mixture coming from the evaporator to ensure the air conditioner compressor receives only gaseous refrigerant. Gaseous refrigerant is formed from the vapour. Refrigerant oil flowing in the ...

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