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Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Control motors / Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Removing
–  Remove dash panel central tube → General body repairs, interior; Rep. gr.70.
–  Remove air duct for defroster vent → Chapter.
–  Unbolt air distribution flap control motor → Chapter.
   
–  Carefully press off actuating lever -5--arrow-.
–  Unscrew bolts -1-, -2- and -6-.
–  Remove actuation unit -7- upwards.
Installing
–  Installation is carried out in the reverse order. When installing, note the following:
  Note
Check operation of flaps and hinge mechanism before fitting.
Make sure levers and shafts are properly fitted in the mounts.
  Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles
–  Check that the two gear wheels are correctly aligned.
The rectangular tooth -2- must engage in the gap -3- of the gear wheel -1-.
 

Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

–  When fitting actuation unit, actuating lever -3- must engage in lever -4- of centre vent flap.
Specified torque
→ Chapter „Assembly overview - heater and air conditioning unit“
Assembly overview - dash panel central tube → General body repairs, interior; Rep. gr.70.
 

Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Removing and installing front air distribution flap actuation unit, Climatronic
Removing –  Remove dash panel → General body repairs, interior; Rep. gr.70. –  Remov ...

Front heater and air conditioning unit
...

Other materials:

Dimensions – lettering on wing
  Note The dimensions shown here for “GTI” as an example are valid for all emblems. 1 -  Emblem Variations in appearance possible depending on the (special) model. 2 -  Height dimension 5.0 ± 1 mm, fr ...

Removing and installing TV tuner, Golf
Special tools and workshop equipment required     Protective cap for wiring harness connector -VAS 6223/9- If the control unit is replaced, select the Replace function of the resp ...

Battery with »standard« colour indicator
This is a maintenance-free battery with liquid electrolyte (wet battery).   WARNING It is not permissible to test or charge batteries whose colour indicator is light yellow. Do not slave/ ...

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