Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit,
Climatronic, RHD vehicles
| – |
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove air duct for defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off actuating lever
-5--arrow-. |
| – |
Unscrew bolts -1-,
-2- and -6-. |
| – |
Remove actuation unit -7-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check that the two gear wheels are correctly aligned. |
| The rectangular tooth -2- must
engage in the gap -3- of the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-3- must engage in lever
-4- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Assembly overview - dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Removing
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remov ...
Other materials:
Dimensions - lettering on rear lid, “GTI/GTD”
Note
When fitting the lettering, observe the fitting notes
→ Anchor.
1 -
Lettering
Model designation
2 -
Height dimension
75.5 ± 1 mm, from lower edge of lettering to tail light.
...
Removing and installing Bowden cable for remote release mechanism for seat
backrest
Note
Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.
Removing
Bowden cable on backrest end
–
Remove rear seat backrest
→ Chapter.
...
Service fluids and consumables
First read and observe the introductory information
and safety warnings All service fluids and consumables,
e.g. toothed belts, tyres, coolant, engine oil, spark plugs and vehicle batteries,
are being constantly developed. For this reason, service fluids and consumables
should be replaced ...
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Removing and installing front air distribution flap actuation unit,
Climatronic