Volkswagen Golf Service & Repair Manual: Removing and installing starter, vehicle with manual gearbox

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Starter / Removing and installing starter, vehicle with manual gearbox

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

Removing and installing starter, vehicle with manual gearbox

Torque wrench -V.A.G 1332-

Removing and installing starter, vehicle with manual gearbox

Drift -10 - 14-

Removing

–	With ignition switched off, disconnect earth cable from battery -A- → Chapter.

–	Remove noise insulation → General body repairs, exterior; Rep. gr.66.

Vehicles with TDI engine

–	Remove air filter housing → Rep. gr.23.

Continued for all vehicles

Removing and installing starter, vehicle with manual gearbox

–	Disconnect electrical connector -1-.

–	Press off cap -2-.

–	Unscrew nut -3- and remove terminal 30/B+.

Removing and installing starter, vehicle with manual gearbox

–	If fitted, unscrew nut -1- from upper securing bolt of starter -B-.

–	If fitted, remove earth cable -2-.

Removing and installing starter, vehicle with manual gearbox

–	If fitted, unscrew nut -1- from lower securing bolt of starter -B-.

–	If fitted, remove earth cable -2-.

Removing and installing starter, vehicle with manual gearbox

–	Unscrew nut -4- and remove retainer -1- for wiring harness.

Note

The electrical wiring remains connected.

–	Remove bolts -2- and -5- from starter -B--3-.

–	Remove starter -B--3- downwards.

Installing

Install in the reverse order of removal, observing the following:

Specified torques

→ Chapter „Assembly overview - starter“

–	Reconnect battery -A- → Chapter.

Removing and installing starter, vehicle with manual gearbox

Assembly overview - starter, vehicles with dual clutch gearbox (DQ250-6F)

1 - Starter -B- Removing and installing → Chapter 2 - Bolt Specified torque: 40 Nm ...

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Special tools and workshop equipment required Torque wrench -V.A.G 1331- ...

Other materials:

Removing and installing rear window
Note The removal of a bonded window is described using the Removal kit for flush bonded windows -V.A.G 1474 A-. Alternatively, you can also use the cutting tool for bonded windows -VAS 6452-. ...

Removing and installing -J245-sliding sunroof adjustment control unit
Special tools and workshop equipment required Removing Torque wrench -V.A.G 1783- – Remove glass panel → Chapter. ...

Insulating glass windscreen
Fig. 85 Metal-coated windscreen for infrared reflection with communication window (blue area) First read and observe the introductory information and safety warnings Insulating glass windscreens have a coating which reflects infrared radiation. There is a non-coated area above the interior ...