Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant line between condenser and evaporator
| Special tools and workshop equipment
required |
|
|
|
| |
|
Engine bung set -VAS 6122 |
| Torque wrench -V.A.G 1331/- (5…50 Nm) |
| Air conditioner service station |
| – |
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“. |
| – |
Comply with notes
→ Chapter „Working on refrigerant circuit“. |
| – |
Extract refrigerant using air conditioner service station
before opening refrigerant circuit. |
| – |
Remove front bumper cover
→ General body repairs, exterior; Rep. gr.63. |
| – |
Remove right engine mounting
→ Rep. gr.10. |
Risk of freezing injury caused by escaping pressurised refrigerant.There
is a risk of injury to the skin and parts of the body due to
freezing.Always wear safety gloves.Always wear safety goggles.Extract
refrigerant, and open the refrigerant circuit immediately afterwards.If
more than 10 minutes passed since the refrigerant has been extracted, do
not open the refrigerant circuit prior to extracting refrigerant anew.
Due to re-evaporation, pressure will be built up in the refrigerant
circuit. |
|
|
| – |
Separate refrigerant lines. |
|
|
|
| – |
Unscrew bolt -5- of lower
refrigerant line -3-. |
| – |
Remove refrigerant line -3-
from condenser -1-. |
| – |
Unclip refrigerant line -3-
from retainers, and remove it. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
Renew seals. For versions, refer to
→ Electronic Parts Catalogue. |
| – |
Moisten seals with refrigerant oil before installing
→ Chapter. |
 Note
| Ensure proper seating of seals in the groove of the
respective refrigerant line. |
| → Chapter „System overview - refrigerant circuit“. |
| Assembly overview - assembly mountings
→ Rep. gr.10 |
| Front bumper cover
→ General body repairs, exterior; Rep. gr.63 |
|
|
|
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“.
–
Comply with notes
→& ...
Special tools and workshop equipment
required
Torque wr ...
Other materials:
Matching wheel rims and tyres
If necessary, eliminate flat spots caused by storage or
handling
→ Chapter.
–
Press tyre off wheel rim
→ Chapter.
–
Rotate tyre by 180° relative to wheel rim.
...
Connecting brake pedal to brake servo
Hold ball head of plunger rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
–
Check engagement by pulling briefly on brake pedal.
...
2-pack HS Performance clear coat
Designation:
2-pack HS Performance clear coat -LZK 769 K06 A5-
Issued 08.2012
Product description
2-pack HS Performance clear coat is a high-gloss, VOC
compliant, high-solid ...
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Refrigerant line with restrictor
Removing and installing refrigerant line between condenser and air
conditioner compressor