Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant line between condenser and air
conditioner compressor
| Special tools and workshop equipment
required |
|
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| |
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| Torque wrench -V.A.G 1331/- (5…50 Nm) |
| Air conditioner service station |
| – |
Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“. |
| – |
Comply with notes
→ Chapter „Working on refrigerant circuit“. |
| – |
Extract refrigerant using air conditioner service station
before opening refrigerant circuit. |
| Depending on the engine, parts of the air filter must be
removed
→ Rep. gr.24 or
→ Rep. gr.23. |
| Depending on the engine, parts of the air duct must be
removed
→ Rep. gr.24 or
→ Rep. gr.23. |
| Depending on engine, parts of the charge air system must be
removed
→ Rep. gr.21. |
| – |
Remove front bumper cover
→ General body repairs, exterior; Rep. gr.63. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
Risk of freezing injury caused by escaping pressurised refrigerant.There
is a risk of injury to the skin and parts of the body due to
freezing.Always wear safety gloves.Always wear safety goggles.Extract
refrigerant, and open the refrigerant circuit immediately afterwards.If
more than 10 minutes passed since the refrigerant has been extracted, do
not open the refrigerant circuit prior to extracting refrigerant anew.
Due to re-evaporation, pressure will be built up in the refrigerant
circuit. |
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| – |
Unscrew bolt -5- of upper
refrigerant line -3-. |
| – |
Remove refrigerant line -3-
from condenser -1-. |
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|
| – |
Unscrew bolt -3- of refrigerant
line -2-. |
| – |
Remove refrigerant line. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
Renew seals. For versions, refer to
→ Electronic Parts Catalogue. |
| – |
Moisten seals with refrigerant oil before installing
→ Chapter. |
 Note
| Ensure proper seating of seals in the groove of the
respective refrigerant line. |
| → Chapter „System overview - refrigerant circuit“ |
| → Chapter „Assembly overview - drive unit of air conditioner
compressor“ |
| Noise insulation
→ General body repairs, exterior; Rep. gr.66 |
| Front bumper cover
→ General body repairs, exterior; Rep. gr.63 |
|
|
|
Special tools and workshop equipment
required
Engine bung set -VAS 6122
...
Special tools and workshop equipment
required
...
Other materials:
Safety instructions for using extraction and charging equipment
Before connecting the charging system to the air
conditioning system, make sure that all existing shut-off valves
are closed.
Before the charging equipment is decoupled from the air
conditioning system, ensure that the process has ...
Introduction
This chapter contains information on the following subjects:
→ Function
When the toll card system is switched on and functioning, tolls will be charged
automatically when driving through a toll booth. The charge will be confirmed by
an acoustic signal. The charges will be relayed ...
Removing and installing ignition key withdrawal lock solenoid -N376-
Removing
–
Remove lower steering column trim
→ General body repairs, interior; Rep. gr.68.
–
Release retaining clip -arrow A-,
and pull ...
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Removing and installing refrigerant line between condenser and evaporator
Removing and installing refrigerant line between air conditioner compressor
and evaporator