Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit,
Climatronic
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove the air duct for the defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off the actuating lever
-5--arrow-. |
| – |
Unscrew bolts -1-,
-2- and -6-. |
| – |
Remove actuation unit -7-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check for correct mutual positioning of the two gear wheels. |
| The rectangular tooth -2- must
engage in the gap -3- at the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-3- must engage in lever
-4- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel; Assembly overview - dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Other materials:
Instructions for use of flanging tool
Unbolt relevant brake line at brake caliper or wheel brake
cylinder; catch escaping brake fluid and dispose of this as per
regulations.
–
Cut through brake line at a suitable point (straigh ...
Assembly overview - plenum chamber cover
1 -
Plenum chamber cover
q
Right side
q
Removing and installing
→ Chapter
2 -
Plenum chamber cover
Left side
Removing and installing
→ Chapter
3&nbs ...
Checking steering column for damage
Visual check
–
Check all steering column parts for damage.
Checking function
–
Check that steering column turns smoothly and easily.
–
Check whe ...
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Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, RHD vehicles
Removing and installing front air distribution flap actuation unit,
Climatronic, RHD vehicles