Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit,
Climatronic
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove the air duct for the defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off the actuating lever
-5--arrow-. |
| – |
Unscrew bolts -1-,
-2- and -6-. |
| – |
Remove actuation unit -7-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check for correct mutual positioning of the two gear wheels. |
| The rectangular tooth -2- must
engage in the gap -3- at the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-3- must engage in lever
-4- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel; Assembly overview - dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Other materials:
Wheel bolt caps
Fig. 221 Removing the wheel bolt caps
First read and observe the introductory information
and safety warnings
Take the wire hook from the vehicle toolkit.
Insert the hook through the opening in the cap and pull off in the direction
of the arrow.
The caps protect the wheel bolts a ...
Removing and installing door inner seal
During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on.
Note
When removing the seal, the sealant is distributed across
the inside of the seal. The sid ...
Assembly overview – plenum chamber bulkhead
1 -
Plenum chamber bulkhead
q
Removing and installing
→ Chapter
2 -
Hexagon nut
Qty. 2
8.0 Nm
3 -
Seal, plenum chamber bulkhead
...
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Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, RHD vehicles
Removing and installing front air distribution flap actuation unit,
Climatronic, RHD vehicles