Volkswagen Golf Service & Repair Manual: 2-pack HS premium surfacer
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2-pack HS premium surfacer -LVM 013 171 A4-, dark grey |
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2-pack HS premium surfacer -LGF 013 007 A4-, light grey |
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2-pack HS premium surfacer -LGF 013 100 A4-, white |
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2-pack HS premium surfacer -LGF 013 190 A4-, anthracite |
| 2-pack HS premium surfacer is a very high-grade two-pack HS
sanding surfacer based on acrylic resins. |
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Very long application time |
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Optimal, reliable application properties |
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Excellent sanding properties |
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Excellent vertical stability |
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Outstanding top coat flow |
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Sheet steel, electroplated or roller galvanized sheet steel
or soft aluminium, cleaned, sanded and coated with 2-pack wash
primer -LHV 043 000 A2- or 1-pack wash primer -LVM 044 007/171
A2- |
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Finely sanded or unsanded, thoroughly cleaned, original
factory primer |
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Lightly sanded factory paint or old paint (including
thermoplastic paint) |
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Surfaces prepared with 2-pack polyester products and then
finely sanded |
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Cleaned and sanded UP-GF (fibreglass) surfaces, free of
release agents |
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Thoroughly clean with silicone remover -LVM 020 000 A5- or
slow-drying silicone remover -LVM 020 100 A5-. |
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Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues. |
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2-pack HS hardener -LHA 009 041 A3- |
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2-pack HS hardener, fast-drying -LHA 021 004 A3- |
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2-pack HS hardener, extra fast-drying -LHA 009 046 A2- |
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2-pack HS hardener, slow-drying -LHA 009 047 A3- |
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2-pack HS hardener, extra slow-drying -LHA 009 048 A3- |
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2-pack VHS hardener, fast-drying -LHA 009 050 A2- |
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2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
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2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009
052 A3- |
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2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- |
| For elasticization, see
→ Anchor |
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| Application time/pot life: |
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Mixed for spraying, 90-120 minutes at +20 °C (depending on
the hardener used). |
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2-pack thinner -LVE 009 001 A5- |
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2-pack thinner, slow-drying -LVM 009 300 A2- |
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2-pack thinner plus -LHA 014 000 A5- |
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2-pack thinner, special -LVM 009 200 A2/A5- |
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| Method of application: “spray”. |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
| Application viscosity 4 mm, gravity-feed spray gun
“compliant” and “HVLP”. |
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| Add 10% VHS hardener at material temperature +20 °C. |
| HS hardener is not necessary, but up to 10% may be added. |
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If hardener is added, use measuring stick to mix. |
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Adjust spray nozzle following manufacturer's instructions to
1.6-1.8 mm for “compliancy”. |
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Adjust spray nozzle following manufacturer's instructions to
1.5-1.9 mm for “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 1.5-3.0 bar for “compliancy”. |
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Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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Three spray coats are necessary to achieve a dry-film
thickness of 80-300 µm. |
| The maximum dry-film thickness for air drying is 300 μm. |
| The maximum dry-film thickness for force drying is 250 μm. |
| The maximum dry-film thickness for IR drying is 200 μm. |
| The maximum dry-film thickness of black paint for IR drying
is 180 μm. |
| The specified thickness for the dry film is 80-200 µm. |
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| The material can be sanded after 3-4 hours (film thickness
of 80-150 µm and air drying at +20 °C ambient temperature). |
| If a film thickness of 150-300 µm was applied, allow the
material to dry overnight before sanding. |
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| Final flash-off time with force drying is at least
5-15 minutes. |
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| Force drying at +60 °C material temperature up to 80-150 µm,
25-30 minutes, and 150-250 µm 35-40 minutes. |
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| Final flash-off time with infrared drying is at least
5-15 minutes. |
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| Infrared drying (depending on coat thickness) with
medium-wave radiant heater, 15-20 minutes and with short-wave
radiant heater, 10-15 minutes. |
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Dry sand using orbital sander with P400 to P500-grain
sandpaper and dust collector. |
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Wet sand with P800 to P1000-grain sandpaper. |
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Waterborne base coat and 2-pack HS clear coat |
| Elasticization for rigid and semi-rigid plastics: |
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First mix the base material with 15% elastic additive -ALZ
011 001-. Mixing ratio 3:1 with HS hardeners and no thinner, 4:1
with VHS hardeners and 5% thinner. |
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Any substrate defects can be treated with 2-pack polyester
filler. After drying and intermediate sanding, isolate the
filler patches with 2-pack HS premium filler. |
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When isolating certain spots - even on problem substrates -
the best results are achieved with a medium film thickness of
80-120 μm in 2 coats, after either air drying overnight, force
drying or infrared drying. With problem substrates, careful
pretreatment is imperative, and the surfacer must be applied to
the entire surface. |
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For isolating thermoplastic paint, 2-pack HS Vario surfacer
-LGF 786 004 A4-, grey is recommended. |
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| Personal protective equipment: |
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Adhere to the safety data sheet. |
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Wear personal protective equipment during application. |
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| Viscosity as supplied |
Thixotropic |
| Flash point: |
Above 23 °C |
| VOC content:
2004/42/IIB(c)(540)540 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 540 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 540 g/l. |
| The guaranteed shelf life is 24 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Designation:
2-pack HS Vario surfacer -LGF 786 004 A4-, grey
Issued 04.2013
Product description
...
Designation:
2-pack HS mixture surfacer -LGF 810 150 A4-, white
2-pack HS mixture surfacer -LGF 810 151 A4 ...
Other materials:
Assembly overview - window regulator
1 -
Front door
2 -
Hexagon nut
Qty. 5
6 Nm
3 -
Window regulator
Removing and installing
→ Chapter.
4 -
Bolt
Qty. 3
3 Nm
5&n ...
Assembly overview - emission control
1 -
Bolt
20 Nm
2 -
Bracket
Renew if damaged
3 -
Nut
Specified torque and tightening sequence
→ Fig.
4 -
Bolt
...
Cleaning stowage compartments, drink holders and ash trays
First read and observe the introductory information
and safety warnings Cleaning stowage compartments and drink holders
Some stowage compartments and drink holders have a removable rubber insert or
felt insert in the base.
Clean rubber inserts with a clean, lint-free and damp cloth.
...
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2-pack HS Vario surfacer
2-pack HS mixture surfacer