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Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Control motors / Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, RHD vehicles

Removing
–  Remove dash panel central tube → General body repairs, interior; Rep. gr.70.
–  Remove air duct for defroster vent → Chapter.
–  Unbolt air distribution flap control motor → Chapter.
   
–  Carefully press off actuating lever -7--arrow-.
–  Carefully press actuating lever -3- off defroster flap lever -2-.
–  Unscrew bolts -1-, -4- and -8-.
–  Remove actuation unit -9- upwards.
Installing
–  Installation is carried out in the reverse order. When installing, note the following:
  Note
Check operation of flaps and hinge mechanism before fitting.
Make sure levers and shafts are properly fitted in the mounts.
 

Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, RHD vehicles

–  Check that the two gear wheels are correctly aligned.
The rectangular tooth -2- must engage in the gap -3- of the gear wheel -1-.
 

Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, RHD vehicles

–  When fitting actuation unit, actuating lever -5- must engage in lever -6- of centre vent flap.
Specified torque
→ Chapter „Assembly overview - heater and air conditioning unit“
Assembly overview - dash panel central tube → General body repairs, interior; Rep. gr.70.
 

Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, RHD vehicles

Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, LHD vehicles
Removing –  Remove dash panel → General body repairs, interior; Rep. gr.70. –  Remov ...

Removing and installing front air distribution flap actuation unit, Climatronic
Removing –  Remove dash panel → General body repairs, interior; Rep. gr.70. –  Remov ...

Other materials:

Assembly overview - seat heating element
1 -  Seat padding Allocation → Electronic Parts Catalogue 2 -  Heater element Driver seat: heated seat cushion for front passenger seat -Z6- Front passenger seat: heated seat cushion for front passenger seat -Z8 All ...

Saw-tooth wear
Saw-tooth wear is a stepped wear pattern on the individual tread blocks → Fig. that can cause increased tyre noise. The saw tooth is caused by uneven deformation of the tread blocks in the tyre's contact patch. Saw-tooth wear is more pronounce ...

Removing and installing radiator fan -V7
Risk of hand injury caused by the radiator fan starting automatically.Do not grasp into the radiator fan when disconnecting the connector. Removing   Note Reinstall all cable ties in the same locations when installing. ...

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