VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - gas discharge headlight

Assembly overview - gas discharge headlight

1 -  Headlight
Removing and installing → Chapter
2 -  Front turn signal bulb
Front left turn signal bulb -M5-
Front right turn signal bulb -M7-
Removing and installing → Chapter
3 -  Cornering light bulb
Left cornering light bulb -L148-
Right cornering light bulb -L149-
Removing and installing → Chapter
4 -  Housing cover
5 -  Gas discharge bulb
With integrated starter unit
Left gas discharge (xenon) bulb -L13-
Right gas discharge (xenon) bulb -L14-
Removing and installing → Chapter
6 -  Headlight range control motor
Left headlight range control motor -V48-
Right headlight range control motor -V49-
Removing and installing → Chapter
7 -  Housing cover
With bolts
Qty. 5
Specified torque: 1.5 Nm
8 -  Bolt
With compensation element
Specified torque: 4 Nm
9 -  Bolt
With compensation element
Specified torque: 8 Nm
10 -  Bolt
Specified torque: 4 Nm
11 -  Gas discharge bulb control unit
Left gas discharge bulb control unit -J343-
Right gas discharge bulb control unit -J344-
Removing and installing → Chapter
Specified torque: 1.7 Nm
12 -  Headlight range control unit -J431-
Removing and installing → Chapter
13 -  Vehicle level sender
Removing and installing → Running gear, axles, steering; Rep. gr.43.
14 -  Stop bolt
For longitudinal adjustment of headlight
15 -  Bolt
With banjo bolt
For height adjustment of headlight
Specified torque: 4 Nm
16 -  Daytime running light bulb
Left daytime running light bulb -L174-/right daytime running light bulb -L175-
Removing and installing → Chapter
Assembly overview - dual halogen headlight
1 -  Bulb for side lights/daytime running lights/main beam headlights The bulb has 3 functions: Left side light bulb -M1-/right side light b ...

Assembly overview - gas discharge headlight with cornering light and LED daytime running light
1 -  Headlight Removing and installing → Chapter 2 -  Front turn signal bulb Front left turn signal ...

Other materials:

Assembly overview - selector mechanism, manufacturer ZF
1 -  Handle with selector cover Do not remove handle without reason. Emergency release from position P → Chapter Removing and installing → Chapter Moving push button to installation positio ...

Extraction and charging valve, low-pressure side
  Note Torque wrench -V.A.G 1783- with 1/4" ratchet adapter -VAS 6234- Appropriate insert -T10364- to remove valve core → Fig. 1 -  Connection with external thread and gr ...

Assembly overview - rear belt buckle
1 -  Left double belt buckle With rear belt switch, driver side -E258- Removing and installing → Chapter Always renew after belt tensioner has deployed with seat belt fastened Press on belt buckle when bolting it on Must rest flat against cont ...

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