Volkswagen Golf Service & Repair Manual: Assembly overview - gas discharge headlight

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Assembly overview - gas discharge headlight

Assembly overview - gas discharge headlight

1 -

Headlight

Removing and installing → Chapter

2 -	Front turn signal bulb

Front left turn signal bulb -M5-

Front right turn signal bulb -M7-

Removing and installing → Chapter

3 -	Cornering light bulb

Left cornering light bulb -L148-

Right cornering light bulb -L149-

Removing and installing → Chapter

4 -	Housing cover

5 -	Gas discharge bulb

With integrated starter unit

Left gas discharge (xenon) bulb -L13-

Right gas discharge (xenon) bulb -L14-

Removing and installing → Chapter

6 -	Headlight range control motor

Left headlight range control motor -V48-

Right headlight range control motor -V49-

Removing and installing → Chapter

7 -	Housing cover

With bolts

Qty. 5

Specified torque: 1.5 Nm

8 -

Bolt

With compensation element

Specified torque: 4 Nm

9 -

Bolt

With compensation element

Specified torque: 8 Nm

10 -

Bolt

Specified torque: 4 Nm

11 -	Gas discharge bulb control unit

Left gas discharge bulb control unit -J343-

Right gas discharge bulb control unit -J344-

Removing and installing → Chapter

Specified torque: 1.7 Nm

12 -	Headlight range control unit -J431-

Removing and installing → Chapter

13 -	Vehicle level sender

Removing and installing → Running gear, axles, steering; Rep. gr.43.

14 -

Stop bolt

For longitudinal adjustment of headlight

15 -

Bolt

With banjo bolt

For height adjustment of headlight

Specified torque: 4 Nm

16 -	Daytime running light bulb

Left daytime running light bulb -L174-/right daytime running light bulb -L175-

Removing and installing → Chapter

Assembly overview - dual halogen headlight

1 - Bulb for side lights/daytime running lights/main beam headlights The bulb has 3 functions: Left side light bulb -M1-/right side light b ...

Assembly overview - gas discharge headlight with cornering light and LED daytime running light

1 - Headlight Removing and installing → Chapter 2 - Front turn signal bulb Front left turn signal ...

Other materials:

Removing and installing control unit and hydraulic unit, LHD vehicles, petrol engines
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- Sealing plugs, assemb ...

Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts, washers, etc.) are used. Therefore, only fastening elements with a special surface coating are installed in the vehicle. In addition, rubber and plastic p ...

Headlight range control, instrument and switch lighting
Fig. 83 Next to steering wheel: headlight range control First read and observe the introductory information and safety warnings Headlight range control Depending on what level it is set to, the headlight range control adjusts the position of the light cones in the headlights according ...