Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2- |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after each removal. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage protective cap |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Charging battery with battery charger -VAS 5903
WARNING
Danger of injury! Observe warning notices and safety
regulations
→ Chapter!
WARNING
It is not permissible ...
Technical data
Capacities for refrigerant R134a
Air
conditioner compressor
Manufacturer
Total
capacity
6SES14C
Manufacturer: Denso.
500 ± 15 grammes
11PXE14
Sanden
500 ± 15 grammes
6CVC140
Manufacturer:
Delp ...
Checking seat belt restraint function for holding additional child seats
(not for driver seat belt) - country-specific
For the functional check, all surrounding components for the
seat belt including the side panel trim must be installed.
Activating the restraint function
Pull out seat belt webbing completely to stop.
...
