Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. |
Use only methylated spirits for cleaning the brake. |
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder,
piston and seal. |
Before screwing in, grease thread with thin coat of lithium grease
-G 052 150 A2- |
Renew after each removal. |
Insert into brake carrier and guide pin groove; grease groove
beforehand, use repair kit grease pack. |
Supplied as preassembled replacement part with greased guide pins
and protective caps. |
If protective caps or guide pins are damaged, install repair kit.
Use lubricant sachet supplied to lubricate guide pins. |
Removing and installing
→ Chapter |
When inserting piston, take care not to damage protective cap |
Removing and installing
→ Chapter |
Apply thin coat of assembly paste G 052 150 A2 to piston before
installing. |
Removing and installing
→ Chapter |
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Removing and installing turn signal switch -E2-, Kostal
Note
The turn signal switch -E2-, cruise control system switch
-E45- and intermittent wiper switch -E22- are combined to form
the steering column combination switch -E595-.
These switches cannot be separated.
...
Infrared heater -VAS 6878-
Designation:
Infrared heater -VAS 6878-
Product description:
The infrared heater is used to dry putty, filler, base coat,
top coat and clear coat on vertical or horizontal surfaces.
...
Assembly overview - long noise insulation
Note
The removal and installation procedures may have to be modified
slightly depending on engine fitted.
1 -
Short noise insulation
Removing
–
Remove bolts -2-,
-3- and -4-.
–
Pull out ...
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