Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
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Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Opening and closing the bonnet
Fig. 190 In the footwell on the driver
side: lever for releasing the bonnet
Fig. 191 Release lever for opening the
bonnet above the radiator grille
First read and observe the introductory information
and safety warnings Opening the bonnet
Ensure that the windscreen wiper arms are pos ...
Assembly overview - sump and oil pump
Note
Metal shavings or a large quantity of small metal particles found
during engine repair could indicate that the crankshaft bearings or
conrod bearings are damaged. To avoid any subsequent damage, the
following work must be carried out following the repair: Caref ...
Belt height adjuster
Fig. 68 Next to the front seats: belt height
adjuster
First read and observe the introductory information
and safety warnings The seat belt height adjusters for the front seats can
be used to adjust the position of the seat belt on the shoulder so that it can be
fastened properly:
P ...
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Assembly overview - brake caliper (PC57 brakes)