Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
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Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Removing and installing steering column electronics control unit -J527-,
Valeo
Note
Airbag coil connector and return ring with slip ring -F138-
is integrated in steering column electronics control unit
-J527-.
When renewing the control unit, select “Renew” function for
the respective ...
Fitting a bicycle carrier on the mechanically positioned ball coupling
First read and observe the introductory information
and safety warnings The maximum permitted load on a bicycle carrier mounted
on the ball coupling is 80 kg at a distance of 300 mm. This distance
refers to the gap between the centre of gravity of the bicycle carrier (complete
with bicycle ...
Automatic brake intervention
First read and observe the introductory information
and safety warnings The park assist system helps the driver by braking automatically.
The automatic braking does not replace the driver's responsibility for the accelerator,
brake and clutch .
A parking manoeuvre will be interrupte ...
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Assembly overview - brake caliper (PC57 brakes)