Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
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| – |
Place protective cap with outer sealing lip on piston. |
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| – |
Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Warning and indicator lamps
→ Electronic parking brake
→ Parking
→ Information on the brakes
→ Brake support systems
→ Switching TCS or TCS with ESC on and off ...
Removing and installing rear axle, torsion beam axle
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
...
General notes
Gearbox
The torque of the engine is transmitted via the flywheel to
the dual clutch gearbox. The flywheel and the dual clutch are
joined together by a toothed connection. Together they take on
the function of the dual-mass flywheel ...
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Assembly overview - brake caliper (PC57 brakes)