Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
2-pack HS Optimum clear coat
Designation:
2-pack HS Optimum clear coat -LZK 769 K02 A5-
Issued 10.2012
Product description
2-pack HS Optimum clear coat is a VOC compliant (VOC content
< 420 g/l), high ...
General information
Repair instructions for repair work on ABS
The ABS brake system is divided diagonally. The
servo-assistance is effected pneumatically by the vacuum brake
servo unit.
Vehicles with ABS are not fitted with a mechanical brake
pressure regu ...
Removing and installing luggage compartment cover
Removing
–
Open luggage compartment cover -1-
completely.
–
Fold down rear seat backrests.
–
Push luggage compartment cover -1-
in -direction of arrow A-.
...
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Assembly overview - brake caliper (PC57 brakes)