VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal.

Assembly overview - brake caliper FS III

1 -  Dust cap
Fit onto bleeder valve
2 -  Bleeder valve
Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2-
10 Nm
3 -  Bearing bush
Insert into brake caliper.
4 -  Guide pin
30 Nm
5 -  Cover caps
Insert into sleeve bearing.
6 -  Brake caliper
7 -  Sealing ring
Removing and installing → Chapter
8 -  Piston
Apply thin coat of assembly paste G 052 150 A2 to piston before installing.
Removing and installing → Chapter
7 -  Protective cap
Removing and installing → Chapter
When inserting piston, take care not to damage protective cap
Front brake caliper
...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 0 ...

Other materials:

Safety precautions for working on vehicles with Start/Stop system
Risk of injury due to unexpected engine start In vehicles with activated Start/Stop system, the engine may start up unexpectedly. The status of the Start/Stop system is indicated by a message in the dash panel insert. –  Deactivate Start/Stop syste ...

Removing and installing automatic anti-dazzle interior mirror, with rain and light sensor -G397- and front camera for driver assist systems -R242-
Removing –  Unclip front cover -1- from front interior light -W1- and pull it downwards by approx. 10 mm -arrows A-. –  Release locking lugs -3- using as small screwdriver. ...

Checking function and voltage supply of the fuel pump, engine code CWVA
Special tools and workshop equipment required     Removal wedge -3409-   Multimeter e.g. hand-held multimeter -V.A.G 1526E- ...

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