VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal.

Assembly overview - brake caliper FS III

1 -  Dust cap
Fit onto bleeder valve
2 -  Bleeder valve
Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2-
10 Nm
3 -  Bearing bush
Insert into brake caliper.
4 -  Guide pin
30 Nm
5 -  Cover caps
Insert into sleeve bearing.
6 -  Brake caliper
7 -  Sealing ring
Removing and installing → Chapter
8 -  Piston
Apply thin coat of assembly paste G 052 150 A2 to piston before installing.
Removing and installing → Chapter
7 -  Protective cap
Removing and installing → Chapter
When inserting piston, take care not to damage protective cap
Front brake caliper
...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 0 ...

Other materials:

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink The length of the poly V-belt must be determined according to the → E ...

Removing and installing locking mechanism for rear seat backrest
Special tools and workshop equipment required         Torque wrench -V.A.G 1331 Removing –  Remove trim for locking mechanism ...

Removing and installing toothed belt, engine codes CHPA, CZDA
Special tools and workshop equipment required Torque wrench -VAS 6583- Counterhold -T10172- with adapter -T10172/1- Locking pin -T10340- Counterhold -T10475- Special wrench, 30 mm -T10499- ...

© 2016-2025 Copyright www.vwgolf.org