VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal.

Assembly overview - brake caliper FS III

1 -  Dust cap
Fit onto bleeder valve
2 -  Bleeder valve
Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2-
10 Nm
3 -  Bearing bush
Insert into brake caliper.
4 -  Guide pin
30 Nm
5 -  Cover caps
Insert into sleeve bearing.
6 -  Brake caliper
7 -  Sealing ring
Removing and installing → Chapter
8 -  Piston
Apply thin coat of assembly paste G 052 150 A2 to piston before installing.
Removing and installing → Chapter
7 -  Protective cap
Removing and installing → Chapter
When inserting piston, take care not to damage protective cap
Front brake caliper
...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 0 ...

Other materials:

Removing and installing voltage regulator, manufacturer: Valeo
Special tools and workshop equipment required     Torque wrench -V.A.G 1783- Removing –  Remove alternator -C- → Chapter. ...

Adjusting camber on rear axle, multi-link suspension
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Tool insert 18 mm -T10179-   ...

Expansion valve
The expansion valve atomises incoming refrigerant and regulates the flow so that, depending on the heat transport, the vapour does not become a gas until it reaches the outlet of the evaporator.   ...

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