Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. |
| 1 - | Dust cap |
| Fit onto bleeder valve |
| 2 - | Bleeder valve |
| Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2- |
| 10 Nm |
| 3 - | Bearing bush |
| Insert into brake caliper. |
| 4 - | Guide pin |
| 30 Nm |
| 5 - | Cover caps |
| Insert into sleeve bearing. |
| 6 - | Brake caliper |
| 7 - | Sealing ring |
| Removing and installing → Chapter |
| 8 - | Piston |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| Removing and installing → Chapter |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage protective cap |
Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Removing and installing voltage regulator, manufacturer: Valeo
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Removing
–
Remove alternator -C-
→ Chapter.
...
Adjusting camber on rear axle, multi-link suspension
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
Tool insert 18 mm -T10179-
...
Expansion valve
The expansion valve atomises incoming refrigerant and
regulates the flow so that, depending on the heat transport, the
vapour does not become a gas until it reaches the outlet of the
evaporator.
...