Volkswagen Golf Service & Repair Manual: Seam seals, front body
 Note
| Seam seals made during repair work must be identical in
appearance and thickness to the original seam seals. |
| To avoid damage or faulty operation, brush seam seals smooth
near attachments which must be attached. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as
well as all other studs and contact surfaces for assembly must
be functional following the extent of the sealing work. |
| Sealant must never be applied to bare substrates. Substrates
must always be filled first. |
|
|
|
| Seam seals, left suspension turret |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Fine seam seals require that the sealant extend at least 3 mm from
the seam in each direction and must have a height of 0.5 mm. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| Seam seals, right suspension turret |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Fine seam seals require that the sealant extend at least 3 mm from
the seam in each direction and must have a height of 0.5 mm. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| Seam seals, left side of engine compartment |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| Seam seals, right side of engine compartment |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| Seam seals, centre of engine compartment |
| Upper illustration for LHD vehicles |
| Lower illustration for RHD vehicles |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| Seam seals, left wheel housing |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| 1 - |
Water drain holes free of sealant. |
| Seam seals, right wheel housing |
| Coarse seam seals require that the sealant be applied at least 20 mm
wide and 2 mm high. |
| Sealant in the marked areas must be brushed following application. |
Note
| When brushing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
| 1 - |
Water drain holes free of sealant. |
| Illustration shows left side. The right side is the mirror image. |
| Fine seam seals require that the sealant extend at least 3 mm from
the seam in each direction and must have a height of 0.5 mm. |
| Sealant in the marked areas must be smoothed following application. |
| Sealant in the marked areas must be brushed following application. |
Note
| When smoothing or brushing the sealant seam, ensure that the sheet
metal edges which are to be protected are not exposed and that the metal
is covered with a sufficiently thick layer of PVC. |
| As of model year 2014, the areas to be smoothened shown in the
illustration must be brushed. |
| Illustration shows left side. The right side is the mirror image. |
| Fine seam seals require that the sealant extend at least 3 mm from
the seam in each direction and must have a height of 0.5 mm. |
| Sealant in the marked areas must be smoothed following application. |
Note
| When smoothing the sealant seam, ensure that the sheet metal edges
which are to be protected are not exposed and that the metal is covered
with a sufficiently thick layer of PVC. |
Note
Seam seals made during repair work must be identical in
appearance and thickness to the original seam seals.
To avoid ...
Other materials:
Perform service test
Note
The print-out may vary depending on software version.
Observe the
→ operating manual of the battery tester with printerVAS 6161.
WARNING
...
Purging electrical air conditioner compressor
Vehicles with high-voltage system
Observe the additional warning instructions for working on
vehicles with high-voltage system
→ Electrical system; Rep. gr.93.
WARNING
...
If there is still refrigerant in the refrigerant circuit
Drain refrigerant circuit.
–
Remove defective part, purge with compressed air and collect
escaping refrigerant oil.
–
A quantity of fresh refrigerant oil equal to the quantity of
...
© 2016-2026 Copyright www.vwgolf.org
Seam seals
Seam seals, middle body