Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Unscrew engine mounting bolts -arrows-
one after the other and renew them (if not already renewed when
installing engine). |
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First screw bolts in loosely. |
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Unscrew bolts -arrows- for
gearbox mounting -1- one after the
other and renew them (if not already renewed when installing
engine). |
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First screw bolts in loosely. |
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Using assembly lever, adjust engine/gearbox assembly so that
specifications listed below are attained: |
| There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-. |
| Side surface of engine support casting
-2- must be located parallel to support arm of engine
mounting -1-. |
| Distance -b- = distance
-b-. |
 Note
| Distance -a- = 10 mm can also
be checked with a metal rod of suitable size, or similar. |
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Tighten bolts for engine mounting. |
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On the gearbox side, ensure that the edges of the support
arm -2- and gearbox support
-1- are parallel. |
| Distance -x- = distance
-x-. |
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Tighten bolts for gearbox mounting. |
| Install in reverse order. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - charge air system“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - assembly mountings“ |
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Procedure
The following specifications must be obtained:
There must be a distance of - ...
Other materials:
Pressing tyre off wheel rim
Unscrew valve insert.
Note
If bonded wheel trims are fitted, treat them with great
care. The surface is susceptible to scratches.
If the wheel trim is damaged, renew wheel rim.
...
Seam seals, body of CNG-powered vehicles
Note
Seam seals made during repair work must be identical in
appearance and thickness to the original seam seals.
To avoid damage or faulty operation, brush seam seals smooth
near attachments which must be attached.
...
Adaptive cruise control
Calibrating adaptive cruise control (ACC), except for e-Golf
Before adjustment of the Adaptive Cruise Control (ACC)
system, the sensor, the retainers and securing elements are to
be checked for damage, external influence and secure sea ...
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Checking adjustment of assembly mountings (engine and gearbox mountings)