VW Golf manuals

Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings

Procedure
–  Remove battery tray → Electrical system; Rep. gr.27.
   
–  Release hose clips -1- and -2-, and remove air pipe.
–  Remove air filter housing → Chapter.
–  Supporting engine in installation position → Chapter „Supporting engine in installation position“
 

Adjusting assembly mountings

–  Unscrew engine mounting bolts -arrows- one after the other and renew them (if not already renewed when installing engine).
–  First screw bolts in loosely.
 

Adjusting assembly mountings

–  Unscrew bolts -arrows- for gearbox mounting -1- one after the other and renew them (if not already renewed when installing engine).
–  First screw bolts in loosely.
 

Adjusting assembly mountings

–  Using assembly lever, adjust engine/gearbox assembly so that specifications listed below are attained:
There must be a distance of -a- = 10 mm between engine support -2- and engine mounting -1-.
Side surface of engine support casting -2- must be located parallel to support arm of engine mounting -1-.
Distance -b- = distance -b-.
  Note
Distance -a- = 10 mm can also be checked with a metal rod of suitable size, or similar.
–  Tighten bolts for engine mounting.
 

Adjusting assembly mountings

–  On the gearbox side, ensure that the edges of the support arm -2- and gearbox support -1- are parallel.
Distance -x- = distance -x-.
–  Tighten bolts for gearbox mounting.
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - assembly mountings“
→ Chapter „Assembly overview - charge air system“
→ Electrical system; Rep. gr.27
→ Chapter „Assembly overview - air filter housing“
→ Chapter „Assembly overview - assembly mountings“
 

Adjusting assembly mountings

Checking adjustment of assembly mountings (engine and gearbox mountings)
Procedure     The following specifications must be obtained: There must be a distance of - ...

Enginecrankshaft group, pistons
...

Other materials:

Removing and installing ambient temperature sensor -G17-
Removing –  Remove radiator grille → General body repairs, exterior; Rep. gr.66.     –  Remove ambient temperature sensor -G17--1- from bracke ...

Introduction
This chapter contains information on the following subjects:  → Contents of the breakdown set  → Preparation  → Sealing and inflating tyres  → Test after driving for 10 minutes You can use the breakdown set (tyre mobility set) to safely seal any tyre damage cause ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bolts and nuts. Threads of bolts secured with locking fluid must be ...

© 2016-2023 Copyright www.vwgolf.org