VW Golf manuals

Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings

Procedure
–  Remove battery tray → Electrical system; Rep. gr.27.
   
–  Release hose clips -1- and -2-, and remove air pipe.
–  Remove air filter housing → Chapter.
–  Supporting engine in installation position → Chapter „Supporting engine in installation position“
 

Adjusting assembly mountings

–  Unscrew engine mounting bolts -arrows- one after the other and renew them (if not already renewed when installing engine).
–  First screw bolts in loosely.
 

Adjusting assembly mountings

–  Unscrew bolts -arrows- for gearbox mounting -1- one after the other and renew them (if not already renewed when installing engine).
–  First screw bolts in loosely.
 

Adjusting assembly mountings

–  Using assembly lever, adjust engine/gearbox assembly so that specifications listed below are attained:
There must be a distance of -a- = 10 mm between engine support -2- and engine mounting -1-.
Side surface of engine support casting -2- must be located parallel to support arm of engine mounting -1-.
Distance -b- = distance -b-.
  Note
Distance -a- = 10 mm can also be checked with a metal rod of suitable size, or similar.
–  Tighten bolts for engine mounting.
 

Adjusting assembly mountings

–  On the gearbox side, ensure that the edges of the support arm -2- and gearbox support -1- are parallel.
Distance -x- = distance -x-.
–  Tighten bolts for gearbox mounting.
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - assembly mountings“
→ Chapter „Assembly overview - charge air system“
→ Electrical system; Rep. gr.27
→ Chapter „Assembly overview - air filter housing“
→ Chapter „Assembly overview - assembly mountings“
 

Adjusting assembly mountings

Checking adjustment of assembly mountings (engine and gearbox mountings)
Procedure     The following specifications must be obtained: There must be a distance of - ...

Enginecrankshaft group, pistons
...

Other materials:

Assembly overview - rear seat backrest
1 -  Rear seat backrest Allocation → Electronic Parts Catalogue Removing and installing → Chapter 2 -  Lock For rear seat backrest Assembly overview → Chapter 3 -  ...

Switch off the lane departure warning system in the following situations
First read and observe the introductory information and safety warnings The lane departure warning system (Lane Assist) should be switched off due to system limitations in the following situations: When a high level of concentration is required by the driver. Very sporty driving. ...

Renewing Lambda probe
  Note Do not repair Lambda probe wires, since this can result in malfunctions. If necessary, replace attachment parts, cable ties or marking rings to match the uniform probe to the defective probe as specified. ...

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