Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Unscrew engine mounting bolts -arrows-
one after the other and renew them (if not already renewed when
installing engine). |
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First screw bolts in loosely. |
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Unscrew bolts -arrows- for
gearbox mounting -1- one after the
other and renew them (if not already renewed when installing
engine). |
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First screw bolts in loosely. |
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Using assembly lever, adjust engine/gearbox assembly so that
specifications listed below are attained: |
| There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-. |
| Side surface of engine support casting
-2- must be located parallel to support arm of engine
mounting -1-. |
| Distance -b- = distance
-b-. |
 Note
| Distance -a- = 10 mm can also
be checked with a metal rod of suitable size, or similar. |
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Tighten bolts for engine mounting. |
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On the gearbox side, ensure that the edges of the support
arm -2- and gearbox support
-1- are parallel. |
| Distance -x- = distance
-x-. |
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Tighten bolts for gearbox mounting. |
| Install in reverse order. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - charge air system“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - assembly mountings“ |
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Procedure
The following specifications must be obtained:
There must be a distance of - ...
Other materials:
Charging battery
Prerequisites:
WARNING
It is not permissible to test or charge batteries
whose magic eye shows light yellow. Do not slave/jump
start the vehicle!
Danger of ex ...
Locking the front passenger door and rear doors manually
Fig. 210 In the end face of the right-hand
door: manual lock covered by a rubber seal
Fig. 211 Manually locking the vehicle with
the vehicle key
First read and observe the introductory information
and safety warningsThe front passenger door and the rear doors can be locked
manually. This ...
Overview - drive shaft
I -
→ Chapter „Assembly overview - drive shaft, constant velocity joint
VL100“
II -
→ Chapter „Assembly overview - drive shaft, constant velocity joint
VL107“
III -
→ Cha ...
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Checking adjustment of assembly mountings (engine and gearbox mountings)