VW Golf manuals

Volkswagen Golf Service & Repair Manual: Vacuum system

Vacuum pump for brake servo, diesel vehicles
Vacuum pump for 4-cylinder diesel engine (1.6 l, common rail):
The vacuum pump is installed in the oil pump.
–  Removing and installing vacuum pump/oil pump → Rep. gr.17.
Checking non-return valve
Test procedure
   
–  Carefully pull non-return valve with vacuum line -1- out of brake servo.
–  Blow small amount of air through non-return valve -1- in one direction first, then in other direction.
Air must pass through non-return valve -1- in -direction of arrow-.
The non-return valve -1- must remain closed in the opposite -direction of arrow-. If this is not the case, renew non-return valve or, if necessary, complete vacuum line.
  Note
When installing the vacuum line with non-return valve, ensure the correct installation position relative to the brake servo.
 

Checking non-return valve

Removing and installing brake master cylinder, RHD vehicles
  Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter. Special tools a ...

Removing and installing vacuum sender -G608
  Note The vacuum sender -G608- is only installed in selected petrol engines. Removing     ...

Other materials:

Assembly overview - front door trim
  Note   The assembly overview is shown for the front door trim on driver side. The assembly overview for the front passenger side is analogous.   The assembly overview is shown for 4-door models. The assembly overview ...

Removing and installing cover for parking lock
Special tools and workshop equipment required     Removal lever -80 - 200- Removing Gearbox is installed. Selector lever posit ...

Renewing connector on airbag
Removing   WARNING Observe safety instructions for pyrotechnic components → Chapter. –  Remove driver side airbag → Chapt ...

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