VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking vacuum generation

  Note
The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation.
A cold engine, a switched-on air-conditioning system as well as engine idling have an adverse influence on generation of a vacuum.
–  Before starting work, check all vacuum hoses for damage (e.g. cracks or marten bite) and to check that they are correctly and firmly attached
–  Connect brake servo vacuum gauge -VAS 6721- → Chapter.
–  Open cut-off valve -A-.
   
–  Close cut-off valves -B+C-.
–  Start warm engine (>60°C), press accelerator briefly (engine speed above 2,000 rpm).
–  Read indicated measured value.
Normally (see notes), the vacuum that is generated should be between 600 and 950 mbar (depending on engine size).
If the measured value is not reached even through the preconditions (see notes) have been met, the vacuum system must first be checked for leaks.
–  For comparison purposes, generate the vacuum with the manual vacuum pump -VAS 6213- → Chapter.
Open cut-off valve -B- to facilitate removal of hose connections and adapter.
 

Checking vacuum generation

Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment required     Vacuum gauge for brake servo -VAS 6721- ...

Checking for leaks
  Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mb ...

Other materials:

Renewing input shaft seal
Special tools and workshop equipment required     Tube -VW 415 A-   Extractor tool -T20143/2- Requirement: ...

Assembly overview - front vehicle level senders
  Note The front left/right vehicle level sender -G78/G289- is only available as a replacement part complete with coupling rod and upper and lower retaining plates. 1 -  Suspension link 2 -  Subframe 3&nbs ...

General information
Repair instructions for repair work on ABS The ABS brake system is divided diagonally. The servo-assistance is effected pneumatically by the vacuum brake servo unit. Vehicles with ABS are not fitted with a mechanical bra ...

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