Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo
| Special tools and workshop equipment
required |
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Remove footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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First press brake pedal in direction of brake servo and
hold. |
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Insert release tool -T10159- and pull it in direction of
driver seat. When doing this, counterhold on brake pedal (at
this stage, the pedal must not be allowed to move towards driver
seat). This action will press retaining lugs
-3- of mounting off ball head of
push rod -2-. |
| For the sake of clarity, separation of brake pedal from
brake servo is shown with pedal cluster removed. |
| – |
Pull release tool -T10159- and brake pedal together towards
driver seat. (This action will pull the brake pedal off the ball
head of the plunger rod). |
| Footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
...
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Hold ball head of push rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
...
Other materials:
Cleaner for plastics
Designation:
Cleaner for plastics -D 195 850 A1-
Issued 04.2009
Product description
The cleaner for plastics -D 195 850 A1- is a liquid
universal cleaner and thinner/reducer ...
Assembly overview - steering rack, right-hand drive
Caution
The following work must not be performed while the universal
joint is separated from the steering rack:
Connect battery.
Switch on ignition.
Turn steering rack.
...
Preparing old undamaged windows for fitting
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator
immediately after cutting back. Do not pr ...
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Assembly overview - brake pedal, RHD vehicles
Connecting brake pedal to brake servo