VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -  Bolt
20 Nm
2 -  Mounting bracket
Removing and installing → Chapter
3 -  Nut
25 Nm
4 -  Securing clip
Renew
Insert into both holes in mounting bracket.
5 -  Nut
To secure brake servo
Qty. 2
25 Nm
6 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
9 -  Bearing shell
10 -  Mounting
For ball head of brake servo plunger rod.
11 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
12 -  Cap
Assembly overview - brake pedal, LHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot ...

Separating brake pedal from brake servo
Special tools and workshop equipment required     Release tool -T10159- –  ...

Other materials:

Removing and installing Sanden belt pulley
  Note The pulley is sensitive to impact and should therefore be treated with extreme care. If the belt pulley overload protection has deployed, check freedom of movement of air conditioner compressor before rene ...

Checklist
Never carry out any work on the engine or in the engine compartment if you are not familiar with the requisite procedures and general safety requirements, or if you only have access to incorrect operating equipment, service fluids, and unsuitable tools   . The work should be carried ou ...

Dismantling and assembling auxiliary heater
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- (4…20 Nm)   Hose clamps, up to 25 mm -3094- ...

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