Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, RHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.

Note

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -

Bolt

20 Nm

2 -	Mounting bracket

Removing and installing → Chapter

3 -

Nut

25 Nm

4 -	Securing clip

Renew

Insert into both holes in mounting bracket.

5 -

Nut

To secure brake servo

Qty. 2

25 Nm

6 -

Pivot pin

To remove, remove mounting bracket first

Removal: turn pivot pin clockwise until pivot pin tabs break off

Renew pivot pin

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.

7 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

8 -	Brake pedal

Separating brake pedal from brake servo → Chapter

Connecting brake pedal to brake servo → Chapter

Removing and installing → Chapter

9 -	Bearing shell

10 -

Mounting

For ball head of brake servo plunger rod.

11 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

12 -

Cap

Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings. Note Do not lubricate or grease the pivot pin. The pivot ...

Separating brake pedal from brake servo

Special tools and workshop equipment required Release tool -T10159- – ...

Other materials:

Removing and installing remote control receiver for auxiliary coolant heater -R149-, Golf and Golf GTE
Note If the remote control receiver for auxiliary coolant heater -R149- is renewed, the remote control receiver for auxiliary coolant heater -R149- needs to be adapted to the auxiliary and supplementary heater using the vehicle diagnostic tester ...

Pipes and hoses in refrigerant circuit
The mixture of refrigerant oil and refrigerant R134a attacks certain metals (e.g. copper) and alloys and dissolves certain hose materials. Therefore, always use genuine replacement parts. The hoses and pipes are held together with screwed join ...

Component protection
First read and observe the introductory information and safety warnings Some electronic components and control units are fitted with component protection as standard, e.g the radio or navigation system. Component protection was developed as a protective mechanism in order to: Prevent any ...