VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -  Bolt
20 Nm
2 -  Mounting bracket
Removing and installing → Chapter
3 -  Nut
25 Nm
4 -  Securing clip
Renew
Insert into both holes in mounting bracket.
5 -  Nut
To secure brake servo
Qty. 2
25 Nm
6 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
9 -  Bearing shell
10 -  Mounting
For ball head of brake servo plunger rod.
11 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
12 -  Cap
Assembly overview - brake pedal, LHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot ...

Separating brake pedal from brake servo
Special tools and workshop equipment required     Release tool -T10159- –  ...

Other materials:

Removing broken front side window
Removal of a broken front side window is performed in the same manner as the removal of a broken rear window → Chapter.     Removing and installing rear side window   Note ...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. 1 -& ...

Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. 1 -  Dust cap ...

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