VW Golf manuals

Volkswagen Golf Service & Repair Manual: Securing engine on engine and gearbox support

Special tools and workshop equipment required
   
Engine and gearbox support -VAS 6095-
 

Securing engine on engine and gearbox support

Workshop hoist -VAS 6100-
Procedure
Gearbox detached from engine → Chapter.
 

Securing engine on engine and gearbox support

–  Attach lifting tackle -2024 A- on engine and workshop hoist -VAS 6100- as shown in illustration.
  Note
In order to match the lifting tackle to the centre of gravity of the engine, the holes in the hook rail must be allocated as shown in the illustration.
The support hooks and retaining pins on the lifting tackle must be secured with locking pins -arrows-.
–  Lift engine off T10497 using workshop hoist -VAS 6100-.
 

Securing engine on engine and gearbox support

–  Secure engine with pins -arrows- on engine and gearbox support -VAS 6095- as shown in illustration.
 

Securing engine on engine and gearbox support

Separating engine and gearbox
Special tools and workshop equipment required     Shackle -10 - 222 A /12-   ...

Installing engine
Procedure Engine/gearbox assembly secured to engine support T10497.   Note Renew bolts that are tightened w ...

Other materials:

2-pack HS Vario clear coat
Designation: 2-pack HS Vario clear coat -L2K 769 K01 A5- Issued 06.2013 Product description 2-pack HS Vario clear coat is a VOC compliant (VOC content < 420 g/l), high-gra ...

Identification
Gearbox identification The following information is indicated on the gearbox (example): KHN = Gearbox code 01.06.06 = Production date 14 = Factory code 13:59 = Production time 0026 = Serial number ...

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. –  Check engagement by pulling briefly on brake pedal. ...

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