Volkswagen Golf Service & Repair Manual: Separating engine and gearbox

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine assy, cylinder blook, crankcase / Removing and installing engine / Separating engine and gearbox

Special tools and workshop equipment required

Shackle -10 - 222 A /12-

Separating engine and gearbox

Hooks -10 - 222 A /2-

Separating engine and gearbox

Workshop hoist -VAS 6100-

Procedure

Engine/gearbox assembly removed and attached to engine support T10497.

–	Remove starter → Electrical system; Rep. gr.27.

Separating engine and gearbox

–	Bolt shackle -10 - 222 A /12- to gearbox.

–	Engage work shop hoist -VAS 6100- with hook -10 - 222 A /2- on shackle -10 - 222 A /12-.

Separating engine and gearbox

–	Remove bolts -1, 2, 3, 6, 7, 8, 9- securing gearbox to engine.

–	Pull gearbox off engine.

Separating engine and gearbox

Removing engine

Special tools and workshop equipment required Removal lever -80 - 200- Extension -2024 A /1- of lifting tackle -2024 A- Engine and gearb ...

Securing engine on engine and gearbox support

Special tools and workshop equipment required Engine and gearbox support -VAS 6095- ...

Other materials:

Removing and installing rear centre console trim
Special tools and workshop equipment required Removing – Move front seats as far forwards as possible. Front-end hook -3370- ...

Removing and installing air duct for centre dash panel vent
Removing – Remove dash panel → General body repairs, interior; Rep. gr.70. – Remove air duct for centre dash panel vent -1- upwards from ...

Technical data
Brake master cylinder and brake servo Brake master cylinder Diameter in mm 23.81 Brake servo (LHD) Electromechanical brake servo Front brakes Front b ...