VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing windscreen

  The removal of a bonded window is described using the Removal kit for flush bonded windows -V.A.G 1474 A-.
  Alternatively, you can also use the cutting tool for bonded windows -VAS 6452-.
  Another alternative is to use the window removal set -VAS 6888-.
Special tools and workshop equipment required
  Removal kit for flush bonded windows -V.A.G 1474 A- or Removal kit for flush bonded windows -VAS 6452-
  Suction lifter -V.A.G 1344-
  Cutting tool -V.A.G 1351-
  Windscreen removal kit -V.A.G 1755-
  Cartridge gun -V.A.G 1628-
  Cartridge heater -V.A.G 1939-
  Electric cutter -V.A.G 1561 A-
  Cutting blade -V.A.G 1561/2-
  Cutting blade -V.A.G 1561/8-
  Setting gauge -3371-
  Cutting blade -V.A.G 1561/19-

Removing and installing windscreen

  Double cartridge gun -VAS 5237-
–  Remove A-pillar upper trims on left and right → General body repairs, interior; Rep. gr.70.
–  Remove left and right sun visors → General body repairs, interior; Rep. gr.68.
–  Remove interior mirror → General body repairs, interior; Rep. gr.68.
–  For vehicles with front camera for driver assist systems -R242- remove front camera → Electrical system; Rep. gr.96
–  Lower moulded headliner in area of windscreen → General body repairs, interior; Rep. gr.70.
–  Moulded headliner can now be lowered sufficiently to allow windscreen to be cut out without damage occurring to moulded headliner.
–  Removing plenum chamber cover → Chapter.

Removing and installing windscreen

Removing and installing windscreen

On vehicles with heated windscreen
–  Unscrew hexagon nut -6-, and bond line -5- to windscreen.
–  Disconnect connectors -1 and 3-.
–  Bond lines -2 and 4- to windscreen.

Removing and installing windscreen

–  Slide suitable covering film -V.A.G 1474/8- between windscreen and dash panel.
–  Pull cutting cord -1- through adhesive sealing material into inside of vehicle using awl -V.A.G 1474/2-.

–  Secure inside end of cutting cord against falling out using Pull toggle -V.A.G 1351/1--3-.
–  Insert cutting cord -2- into window flange using tube -1-.
–  Place cutting cord around the front windscreen.
–  Ensure that cutting cord lies under front windscreen in corners.
  Removing and installing windscreen

Removing and installing windscreen

–  Attach the ends of cords -4- on removal kit for flush bonded windows -VAS 6452--1-.
–  Put cutting cord around suction cups of reel device -arrow-.
–  Use plastic wedge -2- to press cutting cord against windscreen while cutting in order to have clearance at window flange and dash panel.

Removing and installing windscreen

–  Position removal kit for flush bonded windows -VAS 6452- at lower corners of windscreen.
–  Change permanently position of left removal kit for flush bonded windows -VAS 6452- from “position I”to “position III” and cut windscreen free.
–  Change permanently position of right removal kit for flush bonded windows -VAS 6452- from “position IV”to “position VI” and cut windscreen free.
–  Use two suction lifters -V.A.G 1344- to lift the windscreen from the vehicle.

  The windscreen as a genuine replacement part is delivered with spacers.
  In vehicles without panorama sliding sunroof, the spacers -1- remain installed.
  In vehicles with panorama sliding sunroof, the seal -4- must be installed.

Removing and installing windscreen

–  Separate spacers -1- with a suitable tool.
–  Bond seal -4- to edge of windscreen.
–  For vehicles with front camera for driver assist systems -R242- install front camera → Electrical system; Rep. gr.96 and calibrate front camera → Running gear, axles, steering; Rep. gr.44.
–  Preparing old undamaged window for glazing → Chapter.
–  Preparing new window for glazing → Chapter.
–  Preparing body flange for glazing → Chapter.
–  Installation instructions → Chapter
–  Minimum curing period → Chapter
Removing broken windscreen
Removal of a broken windscreen is performed in the same manner as the removal a broken rear window → Chapter.
Assembly overview - windscreen
1 -  Windscreen Removing and installing → Chapter 2 -  PUR adhesive sealant Cross section of bead: -width b- = 7 m ...

Rear window

Other materials:

Radiator fan control unit -J293
  Note Available in various designs, sometimes separately.     This control unit switches the magnetic clutch and thus the air conditioner compressor on and off. It controls the radiator fan, an ...

Stowage compartment in the front centre console
Fig. 111 In the centre console: stowage compartment First read and observe the introductory information and safety warnings To open, briefly press the cover of the stowage compartment   (arrow). To close, push the stowage compartment cover down as far as it will go. The stowage co ...

Charging battery in refresh charge mode with battery charger -VAS 5903-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   WARNING It is not permissible ...

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