Volkswagen Golf Service & Repair Manual: Removing and installing subframe without steering rack, except for e-Golf
| Special tools and workshop equipment
required |
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| Torque wrench -V.A.G 1332- |
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| Engine and gearbox jack -V.A.G 1383 A- |
 Note
| The subframe is removed together with the suspension links. |
| – |
De-energise high-voltage system
→ Rep. gr.93. |
| Continuation for all vehicles |
| – |
Remove lower noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| For vehicles with natural gas engines |
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| – |
Unclip natural gas line -1-
from clip -arrow-. |
| Continuation for all vehicles |
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| – |
Detach exhaust system bracket from subframe
-arrows-. |
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| – |
Unscrew bolts -1- for pendulum
support. |
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| – |
Unscrew nut -1- from coupling
rod -3- on both sides. |
| – |
Pull out coupling rod -3- from
anti-roll bar -2- on left and right
side. |
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| – |
Remove nuts -arrows- on left
and right sides of vehicle. |
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| Vehicles with vehicle level sender |
| – |
Disconnect connector -1- on
front left vehicle level sender -G78- and/or front right vehicle
level sender -G289-, as applicable. |
| Continuation for all vehicles |
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| – |
Pull wiring harness -3- clips
-1- and -2-
off subframe and steering rack. |
| Unclip high-voltage cable from subframe. |
| Continuation for all vehicles |
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| – |
Remove bolts -1- for steering
rack. |
| – |
Prise steering rack out of dowel sleeves of subframe. |
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| – |
Position engine and gearbox jack -V.A.G 1383 A--1-
under subframe |
| – |
Fixing subframe
→ Chapter and lowering approx. 10 cm. |
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| – |
Pull out spreader clip -arrow-. |
| – |
Lower subframe with engine and gearbox jack -V.A.G 1383 A-. |
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| – |
Secure subframe on engine and gearbox jack -V.A.G 1383 A-. |
| – |
Secure steering rack to body. |
| Install in reverse order of removal, observing the
following: |
| – |
On vehicles with vehicle level sender, carry out basic
settings for wheel damper electronics → Vehicle
diagnostic tester. |
| → Chapter „Assembly overview - subframe“ |
| → Chapter „Assembly overview - steering rack“ |
| Bolts for pendulum support
→ Rep. gr.10. |
| Bolts for noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| Exhaust system to subframe
→ Rep. gr.26. |
| → Chapter „Torque settings for wheel bolts“ |
| If a crooked steering wheel is determined during the road
test even though locating pins -T10486/1- were used, check wheel
alignment. In this case the wheel alignment test results must be
archived in the vehicle files. |
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|
1 -
Anti-roll bar with rubber bush
Removing and installing
→ Chapter
2 -
Nut
When tightening, cou ...
Special tools and workshop equipment
required
Ball joint puller -T10187-
...
Other materials:
2-pack HS Brillant plus clear coat
Designation:
2-pack HS Brillant plus clear coat -LZK 769 K05 A5-
Issued 02.2012
Product description
2-pack HS Brillant clear coat is a high-gloss,
VOC-compliant, high-solid c ...
Introduction
This chapter contains information on the following subjects:
→ The dangers of assuming an incorrect sitting position
→ Correct sitting position
→ Mechanical controls on the front seat
→ Electrical controls on the front seats
→ Adjusting ...
Removing and installing window regulator
Special tools and workshop equipment
required
Note
Removal and installation are described only for the left
window regulator. Removal and installa ...
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Assembly overview - subframe
Removing and installing subframe with steering rack, LHD vehicles, except
for e-Golf