Volkswagen Golf Service & Repair Manual: Removing and installing rear lid

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Bonnet. flaps.cab. central loking / Rear lid / Removing and installing rear lid

Special tools and workshop equipment required

Removing

Torque wrench -V.A.G 1331-

Removing and installing rear lid

–	Remove upper rear lid trim → General body repairs, interior; Rep. gr.70.

–	Remove lower rear lid trim → General body repairs, interior; Rep. gr.70.

–	Remove high-level brake light → Electrical system; Rep. gr.94

–	Remove connectors of all installed electrical components.

–	Thread electric cables/wire together with rubber grommet -2- out of rear lid.

Note

The connectors -4- for wires -2- are located on left C-pillars.

–	Loosen bolts -5- on left and right hinges (do not unbolt completely).

Further dismantling requires the assistance of a second mechanic.

–	Remove gas struts -3- → Chapter.

–	Now, remove bolts -5- completely and then remove rear lid -1-.

Installing

Removing and installing rear lid

–	Install rear lid -1- with the aid of a 2nd mechanic.

–	Install gas struts -3- → Chapter.

–	Guide wires -2- into rear lid and attach rubber grommet.

–	Connect connectors of all installed electrical components.

Further installation is performed in the reverse order of removal.

–	Before closing rear lid, check function of lid release components.

–	Adjusting rear lid → Chapter.

Assembly overview - rear lid

1 - Rear lid Removing and installing → Chapter Adjusting → Chapter 2 - Bonnet lock Removing and insta ...

Adjusting rear lid

Special tools and workshop equipment required Torque wrench -V.A.G 1331- ...

Other materials:

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Note The light conductors for front sill panel moulding ambient lighting -W67-/-W68- are integrated into the sill panel mouldings and cannot be renewed individually. If the light conductor for front sill panel mouldi ...

Removing toothed belt from camshafts, engine code CHPA, CZDA
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Front brakes
The type of brake system installed in the vehicle is indicated among other things by the corresponding PR number on the vehicle data sticker. The vehicle data sticker can be found in the spare wheel well and in the service schedule. ...