VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt, vehicles with air conditioner compressor

Special tools and workshop equipment required
   
Locking pin -T10060 A-
Removing
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

–  To slacken poly V-belt, turn tensioner in anti-clockwise direction -arrow-.
–  Lock tensioner in place with locking pin -T10060 A-.
–  If poly V-belt is to be reinstalled, mark direction of rotation on belt using chalk or felt tip pen before removing.
–  Remove poly V-belt.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator.
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Installation is carried out in the reverse order; note the following:
–  Fit poly V-belt as shown in illustration.
1 -  Vibration damper
2 -  Tensioner for poly V-belt
3 -  Alternator
4 -  Air conditioner compressor
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

–  Turn tensioner anti-clockwise -direction of arrow- and remove locking pin -T10060 A-.
–  Release tensioner.
–  Check that poly V-belt is properly seated.
–  Start engine and check that poly V-belt runs properly.
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

Removing and installing poly V-belt, vehicles without air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Removing and installing tensioner for poly V-belt, vehicles without air conditioner compressor
Removing –  Remove poly V-belt from tensioner → Chapter „Removing and installing poly V-belt, vehicles without air co ...

Other materials:

Charging totally discharged battery with battery charger -VAS 5095 A-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter! The charger unit automatically recognises totally discharged batteries ...

Checking belt guide fittings and latch plates
Plastic-coated fittings show fine, parallel scoring after stress on belt system (when belt was fastened during accident). (On the other hand, wear caused by frequent belt use can be recognized by smooth wear, free of lines.) –  ...

Starting conditions for auxiliary heater, supplementary heater mode
Terminal 15 (ignition) on Engine speed > 600 rpm Coolant temperature < 72 °C Ambient temperature < 5 °C Reserve fuel level not reached ...

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