VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt, vehicles with air conditioner compressor

Special tools and workshop equipment required
   
Locking pin -T10060 A-
Removing
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

–  To slacken poly V-belt, turn tensioner in anti-clockwise direction -arrow-.
–  Lock tensioner in place with locking pin -T10060 A-.
–  If poly V-belt is to be reinstalled, mark direction of rotation on belt using chalk or felt tip pen before removing.
–  Remove poly V-belt.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator.
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Installation is carried out in the reverse order; note the following:
–  Fit poly V-belt as shown in illustration.
1 -  Vibration damper
2 -  Tensioner for poly V-belt
3 -  Alternator
4 -  Air conditioner compressor
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

–  Turn tensioner anti-clockwise -direction of arrow- and remove locking pin -T10060 A-.
–  Release tensioner.
–  Check that poly V-belt is properly seated.
–  Start engine and check that poly V-belt runs properly.
 

Removing and installing poly V-belt, vehicles with air conditioner compressor

Removing and installing poly V-belt, vehicles without air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Removing and installing tensioner for poly V-belt, vehicles without air conditioner compressor
Removing –  Remove poly V-belt from tensioner → Chapter „Removing and installing poly V-belt, vehicles without air co ...

Other materials:

Additional information
Technical Service Handbook with measures for rectifying latest malfunctions. Workshop manual for service work specific to model → Heating, air conditioning; Rep. gr.87. → Current ...

Removing and installing control unit and hydraulic unit, LHD vehicles, diesel engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2-         Sealing plugs, assemb ...

Seam seals, rear body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

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