VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required
   
Locking pin -T10060 A-
Removing
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

–  To slacken poly V-belt, turn tensioning device in anti-clockwise direction -arrow-.
–  Lock tensioner in place with locking pin -T10060 A-.
–  If poly V-belt is to be reinstalled, mark direction of rotation on belt using chalk or felt tip pen before removing.
–  Remove poly V-belt.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator.
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
–  Fit poly V-belt as shown in illustration.
1 -  Vibration damper
2 -  Tensioner for poly V-belt
3 -  Alternator
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

–  Turn tensioner in -direction of arrow- and pull out locking pin -T10060 A-.
–  Release tensioner.
–  Check that poly V-belt is properly seated.
–  Start engine and check that poly V-belt runs properly.
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Removing and installing poly V-belt, vehicles with air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Other materials:

Airbag system
Overview of fitting locations - airbag system 1 -  Airbag control unit -J234- Assembly overview → Chapter 2 -  Airbag warning lamp -K75- Integrated in dash panel insert Cannot be renewed separately. Rem ...

Assembly overview - driver side airbag
1 -  Catch To release, use a Torx screwdriver T25 of approx. 100 mm length 2 -  Steering column electronics control unit -J527- With airbag coil connector and return ring with slip ring -F138- Assembly overview → Elec ...

Overview of fitting locations – control units, rear
1 -  Remote control receiver for auxiliary coolant heater -R149- Removing and installing remote control receiver for auxiliary coolant heater -R149- → Heating, Air conditioning; Rep. gr.82 2 -  Two-way signa ...

© 2016-2023 Copyright www.vwgolf.org