Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt, vehicles without air conditioner compressor

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required

Locking pin -T10060 A-

Removing

Removing and installing poly V-belt, vehicles without air conditioner compressor

–	To slacken poly V-belt, turn tensioning device in anti-clockwise direction -arrow-.

–	Lock tensioner in place with locking pin -T10060 A-.

–	If poly V-belt is to be reinstalled, mark direction of rotation on belt using chalk or felt tip pen before removing.

–	Remove poly V-belt.

Installing

Installation is carried out in the reverse order; note the following:

Removing and installing poly V-belt, vehicles without air conditioner compressor

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator.

Removing and installing poly V-belt, vehicles without air conditioner compressor

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

–	Fit poly V-belt as shown in illustration.

1 -	Vibration damper

2 -	Tensioner for poly V-belt

3 -	Alternator

Removing and installing poly V-belt, vehicles without air conditioner compressor

–	Turn tensioner in -direction of arrow- and pull out locking pin -T10060 A-.

–	Release tensioner.

–	Check that poly V-belt is properly seated.

–	Start engine and check that poly V-belt runs properly.

Removing and installing poly V-belt, vehicles without air conditioner compressor

Assembly overview - sealing flange, belt pulley end

1 - Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Removing and installing poly V-belt, vehicles with air conditioner compressor

Special tools and workshop equipment required Locking pin -T10060 A- Removing ...

Other materials:

Assembly overview - cover and padding for bench seat
1 - Seat frame 2 - Seat padding Allocation → Electronic Parts Catalogue Removing and installing seat cover and seat padding → Chapter Separating seat cover from seat padding → Chapter ...

Indicator lamp
First read and observe the introductory information and safety warnings Lit up Possible cause Solution There is a defective bulb in the vehicle's exterior lighting (excluding bend lightinga)) b). Change the defective bulb. ...

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VAS 6340- Cooling system charge unit -VAS 6096- Adapter for cooling ...