Volkswagen Golf Service & Repair Manual: Removing and installing gearbox mounting
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
| – |
Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release fastener -arrow-,
detach engine control unit -J623- and place to one side. |
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| Remove engine control unit
→ Chapter. |
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| – |
Unscrew nuts -arrows- and
remove bracket -1-. |
 Note
| Different types of brackets are fitted depending on version. |
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| – |
Unclip cable guide -1- upwards
-arrows- and push slightly to one
side. |
| – |
Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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| – |
Remove bolts -arrows- and
detach gearbox mounting -1-. |
| Installation is carried out in the reverse order; note the
following: |
Note
| Renew bolts tightened through an additional specified angle. |
| Gearbox support and support arm of gearbox mounting must be
perfectly parallel to each other before screwing in bolts
-arrows 1-. If necessary, lift
gearbox at rear using trolley jack. |
| Only remove support bracket -10 - 222 A- when bolts on
assembly mounting have been tightened to specified torque. |
| – |
Lift gearbox with spindle of support bracket until gearbox
support makes contact with support arm of gearbox mounting. |
| – |
Checking adjustment of assembly mountings
→ Chapter. |
| – |
Detach support bracket -10 - 222 A- from engine. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Removing and installing engine control unit -J623-“ |
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Removing
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Disconnect electrical connector -1-.
–
Move clear hos ...
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66.
– ...
Other materials:
2-pack steel filler set
Designation:
2-pack steel filler set -DA 787 300 A2-
Issue 09.2012
Product description
This filler is a polyester filler with a powdered metal
mixture for the creation ...
2-pack wash primer
Designation:
2-pack wash primer -LHV 043 000 A2-
Issued 10.2010
Product description
The 2-pack wash primer is a zinc chromate-free, phenol-free,
acid-curing two-pack w ...
Removing and installing control unit and hydraulic unit, LHD
Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2-
Sealing plugs, assemb ...
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