Volkswagen Golf Service & Repair Manual: Removing and installing gearbox mounting
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release fastener -arrow-,
detach engine control unit -J623- and place to one side. |
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| Remove engine control unit
→ Chapter. |
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Unscrew nuts -arrows- and
remove bracket -1-. |
 Note
| Different types of brackets are fitted depending on version. |
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Unclip cable guide -1- upwards
-arrows- and push slightly to one
side. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Remove bolts -arrows- and
detach gearbox mounting -1-. |
| Installation is carried out in the reverse order; note the
following: |
Note
| Renew bolts tightened through an additional specified angle. |
| Gearbox support and support arm of gearbox mounting must be
perfectly parallel to each other before screwing in bolts
-arrows 1-. If necessary, lift
gearbox at rear using trolley jack. |
| Only remove support bracket -10 - 222 A- when bolts on
assembly mounting have been tightened to specified torque. |
| – |
Lift gearbox with spindle of support bracket until gearbox
support makes contact with support arm of gearbox mounting. |
| – |
Checking adjustment of assembly mountings
→ Chapter. |
| – |
Detach support bracket -10 - 222 A- from engine. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Removing and installing engine control unit -J623-“ |
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Removing
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Disconnect electrical connector -1-.
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Move clear hos ...
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66.
– ...
Other materials:
Leaks at shock absorbers
Shock absorbers are often replaced because of externally
visible leakage. Inspections on the test rig and in the vehicle
have shown that in the majority of cases this replacement is not
justified.
Slight loss of fluid (“sweating”) at ...
Removing and installing rear lid seal
In the factory a sealant is applied to the rear lid seal, the seal is fitted
to the body flange and then rolled on.
Note
When the seal is removed, the sealant on the inside of the seal will
be spread and the flanks will be bent out slightly. If the seal is then
refitted, sealing and fir ...
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
Piston resetting appliance -T10145-
Re ...
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Removing and installing engine mountings
Removing and installing pendulum support