Volkswagen Golf Service & Repair Manual: Removing and installing gearbox mounting
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
| – |
Remove battery tray
→ Electrical system; Rep. gr.27. |
| – |
Release fastener -arrow-,
detach engine control unit -J623- and place to one side. |
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| Remove engine control unit
→ Chapter. |
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| – |
Unscrew nuts -arrows- and
remove bracket -1-. |
 Note
| Different types of brackets are fitted depending on version. |
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| – |
Unclip cable guide -1- upwards
-arrows- and push slightly to one
side. |
| – |
Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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| – |
Remove bolts -arrows- and
detach gearbox mounting -1-. |
| Installation is carried out in the reverse order; note the
following: |
Note
| Renew bolts tightened through an additional specified angle. |
| Gearbox support and support arm of gearbox mounting must be
perfectly parallel to each other before screwing in bolts
-arrows 1-. If necessary, lift
gearbox at rear using trolley jack. |
| Only remove support bracket -10 - 222 A- when bolts on
assembly mounting have been tightened to specified torque. |
| – |
Lift gearbox with spindle of support bracket until gearbox
support makes contact with support arm of gearbox mounting. |
| – |
Checking adjustment of assembly mountings
→ Chapter. |
| – |
Detach support bracket -10 - 222 A- from engine. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Removing and installing engine control unit -J623-“ |
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Removing
–
Disconnect electrical connector -1-.
–
Move clear hos ...
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66.
– ...
Other materials:
Removing and installing toothed belt, engine codes CHPA, CZDA
Special tools and workshop equipment required
Torque wrench -VAS 6583-
Counterhold -T10172- with adapter -T10172/1-
Locking pin -T10340-
Counterhold -T10475-
Special wrench, 30 mm -T10499-
...
Cleaning water drain hoses
Special tools and workshop equipment
required
Cleaning and pull-in cable -VAS 6620-
Front water drain hose
The front water d ...
Notes on safety
Safety precautions during a road test using test
and measuring equipment
Risk of injuries due to unsecured test and measuring equipment
If a front passenger airbag is triggered during an accident,
insufficiently secured test and measuring equipment can becom ...
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