Volkswagen Golf Service & Repair Manual: Removing and installing gas strut
| – |
Open and support bonnet. |
 WARNING
| Proceed with care if gas strut is reused. Spring clip must
not be levered completely out of ball socket, as it will
otherwise be damaged. Gas strut will spring out of mounting,
causing damage or injury to operator. |
|
| – |
Position a small screwdriver -3-
beneath spring clip -4-. |
| – |
Raise spring clip -4- such that it can
be moved over ball socket -arrow a-. |
| – |
Pull gas strut -1- off ball-head pins
-2--arrow b-. |
| After removing gas strut -1-, slide
spring clip -4- back immediately. |
| – |
When the gas strut is disposed, gas needs to be released from gas
strut
→ Chapter. |
| – |
Press gas strut -1- on ball-head pins
-2-. |
| |
Component |
Specified torques |
| Ball-head pin |
20 Nm |
|
Removing
–
Lever retaining clips -2- out of bonnet
-3- using removal lever -80-200-.
–
...
Clamp gas strut in vice in area x = 50 mm.
WARNING
Wear protective goggles when sawing.
...
Other materials:
Tachograph
In many European countries there is an obligation to install
and use a tachograph on vehicles (including passenger vehicles)
that serve purely for commercial purposes to transport goods
where their maximum permissible weight including drawbar trailer
or ...
Specified torques for gearbox
petrol engine, 1.4 l natural gas engine:
Item
Bolt
Nm
1, 5, 9
M12x70
80
2, 4
M12x50
80
3
1),2)
M12x165
80
6, 7, 8
M10x55
40
A
...
Emptying fuel tank when fuel pump is intact
Special tools and workshop equipment required
Removal wedge -3409-
Remote control -V.A.G 1348/3A-
Test instrument adapter/DSO (5-pin) -VAS 5565-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for ...
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Removing and installing insulation
Releasing gas from gas strut