VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing gas strut

Removing and installing gas strut

Removing
–  Open and support bonnet.
  WARNING
Proceed with care if gas strut is reused. Spring clip must not be levered completely out of ball socket, as it will otherwise be damaged. Gas strut will spring out of mounting, causing damage or injury to operator.
–  Position a small screwdriver -3- beneath spring clip -4-.
–  Raise spring clip -4- such that it can be moved over ball socket -arrow a-.
–  Pull gas strut -1- off ball-head pins -2--arrow b-.
After removing gas strut -1-, slide spring clip -4- back immediately.
–  When the gas strut is disposed, gas needs to be released from gas strut → Chapter.
Installing
–  Press gas strut -1- on ball-head pins -2-.
  Component Specified torques
Ball-head pin 20 Nm  
Removing and installing insulation
Removing     –  Lever retaining clips -2- out of bonnet -3- using removal lever -80-200-. –  ...

Releasing gas from gas strut
Clamp gas strut in vice in area x = 50 mm.   WARNING Wear protective goggles when sawing. ...

Other materials:

Assembly overview - fire extinguisher
1 -  Bracket Removing –  Remove bracket -4-. –  Remove seat cover and padding from seat pan → Chapter.   WARNING Risk of eye injury. Wear ey ...

Front axle
Overview of fitting locations - front axle I -  → Chapter „Subframe“ II -  → Chapter „Suspension strut, upper suspension link“ III -  → Chapter „Lower suspension link ...

Cleaning and caring for chrome and aluminium trim parts
First read and observe the introductory information and safety warnings  Use a damp, clean, lint-free and soft cloth to clean the surfaces. For heavy soiling use a special solvent-free cleaning product. Polish the chrome and aluminium trim parts using a soft, dry cloth. NOTIC ...

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