Volkswagen Golf Service & Repair Manual: Removing and installing engine support
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Disconnect battery
→ Electrical system; Rep. gr.27. |
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Drain coolant
→ Chapter. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Remove tensioner for poly V-belt
→ Chapter „Removing and installing tensioner for poly V-belt“. |
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Release hoses from retainer -3-
and lay them to one side. |
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Release clips -arrows- and
detach upper toothed belt guard -1-. |
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Loosen hose clamp -2- and pull
off coolant hose. |
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Unscrew bolts -1- and remove
bracket -2- for catalytic
converter. |
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Pull off connector -1-. |
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Move clear hose -2- from
activated charcoal filter. |
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Using a screwdriver, release fasteners
-arrow- and move coolant expansion tank to one side. |
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Open retaining clips on pipes for air conditioning system. |
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Loosen bolt -1- but do not
remove. |
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Swivel alternator -3- in
-direction of arrow- towards front. |
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Unscrew bolts -arrows- from
bracket for front exhaust pipe. |
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Remove pendulum support
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Tighten spindles slightly to take up weight of
engine/gearbox assembly; do not lift. |
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Removing engine mounting
→ Chapter. |
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Unscrew bolts -1, 2, 3-. |
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Push engine/gearbox assembly slightly towards left and
detach engine support. |
| Installation is carried out in the reverse order; note the
following: |
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Checking adjustment of assembly mountings
→ Chapter. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - poly V-belt drive“ |
| → Chapter „Assembly overview - toothed belt cover“ |
| → Chapter „Assembly overview - coolant pipes“ |
| → Chapter „Assembly overview - charge air system“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - emission control“ |
| → Electrical system; Rep. gr.27 |
| → Electrical system; Rep. gr.27 |
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Special tools and workshop equipment
required
Counterhold -T10475-
Removing
...
Special tools and workshop equipment
required
Assembly tool -T10485-
...
Other materials:
Changing a blown fuse
Fig. 232 Blown fuse: A: flat blade fuse,
B: JCASE® fuse
Fig. 233 Remove or insert fuse with plastic
pliers: A. flat blade fuse, B. JCASE® fuse
First read and observe the introductory information
and safety warningsPreparation
Switch off the ignition, the lights and all electrical co ...
Removing and installing air conditioner compressor fuse -S355-
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783
Torque wrench -V.A.G 1331-
Removing
...
Renewing components
All components of the refrigerant circuit submitted for
quality monitoring must always be sealed (use the original
sealing caps from the genuine part).
The genuine parts (air conditioner compressor, reservoir,
receiver, evaporator ...
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Removing and installing vibration damper
Renewing crankshaft oil seal - belt pulley end