Volkswagen Golf Service & Repair Manual: Removing and installing engine support
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Disconnect battery
→ Electrical system; Rep. gr.27. |
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Drain coolant
→ Chapter. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Remove tensioner for poly V-belt
→ Chapter „Removing and installing tensioner for poly V-belt“. |
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Release hoses from retainer -3-
and lay them to one side. |
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Release clips -arrows- and
detach upper toothed belt guard -1-. |
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Loosen hose clamp -2- and pull
off coolant hose. |
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Unscrew bolts -1- and remove
bracket -2- for catalytic
converter. |
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Pull off connector -1-. |
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Move clear hose -2- from
activated charcoal filter. |
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Using a screwdriver, release fasteners
-arrow- and move coolant expansion tank to one side. |
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Open retaining clips on pipes for air conditioning system. |
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Loosen bolt -1- but do not
remove. |
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Swivel alternator -3- in
-direction of arrow- towards front. |
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Unscrew bolts -arrows- from
bracket for front exhaust pipe. |
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Remove pendulum support
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Tighten spindles slightly to take up weight of
engine/gearbox assembly; do not lift. |
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Removing engine mounting
→ Chapter. |
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Unscrew bolts -1, 2, 3-. |
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Push engine/gearbox assembly slightly towards left and
detach engine support. |
| Installation is carried out in the reverse order; note the
following: |
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Checking adjustment of assembly mountings
→ Chapter. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - poly V-belt drive“ |
| → Chapter „Assembly overview - toothed belt cover“ |
| → Chapter „Assembly overview - coolant pipes“ |
| → Chapter „Assembly overview - charge air system“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - emission control“ |
| → Electrical system; Rep. gr.27 |
| → Electrical system; Rep. gr.27 |
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Special tools and workshop equipment
required
Counterhold -T10475-
Removing
...
Special tools and workshop equipment
required
Assembly tool -T10485-
...
Other materials:
Rear axle
Overview - rear axle, torsion beam axle
I -
→ Chapter „Axle beam“
II -
→ Chapter „Suspension strut, shock absorber, spring“
III -
→ Chapter „Wheel bearing assembly, trailing a ...
Damage caused when fitting
Bead core broken during tyre inflation.
Modern radial tyres for passenger cars are mounted only on
safety rims. Safety rims have a hump -1-
running along the bead seat.
1 -&nb ...
Renewal of aerial wiring
A new approach to repair work on aerial wires has been
developed
→ Chapter.
Now connecting wires in different lengths and various
adapter cables are available as replacement parts instead of a
complete aerial wire.
...
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