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Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -  ABS control unit -J104-
Removing and installing → Chapter.
2 -  ABS hydraulic unit -N55-
Removing and installing → Chapter.
3 -  Torx bolt
Tighten new Torx bolts alternately in 2 stages
1. stage: temporary tightening torque: 1 Nm to 1.5 Nm (to allow the seal to settle).
2. stage: final specified torque: 2.5 Nm.
4 -  Brake line
To rear right brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
5 -  Brake line
To front left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
6 -  Brake line
To front right brake caliper
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
7 -  Brake line
To rear left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
8 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter, union nut with thread M 12 x 1
14 Nm
9 -  Brake line
From secondary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
14 Nm
10 -  Brake servo
Removing and installing → Chapter.
11 -  Bracket
12 -  Torx bolt
8 Nm
13 -  Rubber damper
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.
14 -  Heat shield
Allocation → Electronic Parts Catalogue (ETKA).
15 -  Hexagon nut
20 Nm
16 -  Bracket
17 -  Hexagon nut
20 Nm
Control unit and hydraulic unit
...

Assembly overview - control unit and hydraulic unit, RHD vehicles
1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and unio ...

Other materials:

Vents
Fig. 184 In the dash panel: vents First read and observe the introductory information and safety warnings Vents The vents   should be left open to ensure that the vehicle interior is sufficiently heated, ventilated and cooled. Turn the relevant thumb wheel (magnified view) in the req ...

Moving mechatronic unit for dual clutch gearbox -J743- into removal position by hand
  Note Only if you cannot set the mechatronic unit to removal position with the vehicle diagnostic tester, you must set the unit by hand to removal position. Sometimes, the mechatronic unit cannot be removed. In this case, the gear actuator for 6th gear ...

Checking operation and power supply of fuel pump
Special tools and workshop equipment required     Removal wedge -3409-   Multimeter e.g. hand-held multimeter -V.A.G 1526E- ...

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