Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	ABS control unit -J104-

Removing and installing → Chapter.

2 -	ABS hydraulic unit -N55-

Removing and installing → Chapter.

3 -

Torx bolt

Tighten new Torx bolts alternately in 2 stages

1. stage: temporary tightening torque: 1 Nm to 1.5 Nm (to allow the seal to settle).

2. stage: final specified torque: 2.5 Nm.

4 -	Brake line

To rear right brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

14 Nm

5 -	Brake line

To front left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front right brake caliper

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

14 Nm

7 -	Brake line

To rear left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

14 Nm

8 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter, union nut with thread M 12 x 1

14 Nm

9 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

14 Nm

10 -	Brake servo

Removing and installing → Chapter.

11 -

Bracket

12 -

Torx bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -	Heat shield

Allocation → Electronic Parts Catalogue (ETKA).

15 -	Hexagon nut

20 Nm

16 -

Bracket

17 -	Hexagon nut

20 Nm

Control unit and hydraulic unit

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Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and unio ...

Other materials:

Vents
Fig. 184 In the dash panel: vents First read and observe the introductory information and safety warnings Vents The vents should be left open to ensure that the vehicle interior is sufficiently heated, ventilated and cooled. Turn the relevant thumb wheel (magnified view) in the req ...

Moving mechatronic unit for dual clutch gearbox -J743- into removal position by hand
Note Only if you cannot set the mechatronic unit to removal position with the vehicle diagnostic tester, you must set the unit by hand to removal position. Sometimes, the mechatronic unit cannot be removed. In this case, the gear actuator for 6th gear ...

Checking operation and power supply of fuel pump
Special tools and workshop equipment required Removal wedge -3409- Multimeter e.g. hand-held multimeter -V.A.G 1526E- ...