VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing door inner seal

During production, a sealant is applied to the door inner seals, which are then placed on the door flange and rolled on.
  Note
  When removing the seal, the sealant is distributed across the inside of the seal. The sides are bent upwards slightly when this is being done. If the seal is then refitted, sealing and firm seating are no longer guaranteed.
  Therefore, each seal that is completely removed must be renewed with a so-called “tap-on seal”.
  If a seal has been partially removed, squeeze sides of seal together before installing.
  Removal and installation are described only for the left door inner seal. The right side is similar.
  For reasons of clarity, the rear door is shown removed.
Removing
   

Removing and installing door inner seal

–  Remove sill panel moulding → General body repairs, interior; Rep. gr.70.
–  To remove door inner seal, remove pillar trims as required → General body repairs, interior; Rep. gr.70.
–  Pull door inner seal -1- off body flange -2-.
 
Installing
   
  Note
Do not kink vulcanised point -2-.

Removing and installing door inner seal

–  Start installing door inner seal -1- at top radius of door aperture -arrow b-.
–  Align vulcanised point -3- between hinges.
–  Install pillar trims → General body repairs, interior; Rep. gr.70.
–  Install sill panel strip → General body repairs, interior; Rep. gr.70.
Removing and installing door arrester
Special tools and workshop equipment required       Note Removal and installation are only described ...

Door components
...

Other materials:

Assembly overview - belt pulley, Sanden air conditioner compressor
1 -  Nut 25 Nm   Note In order to protect the thread of the air conditioner compressor drive shaft an additional plastic cap is fitted (not shown in illustration). –  To unfasten and tighten the hex ...

Assembly overview - A-pillar trim
  Note The illustration shows the A-pillar trims on the left side. The right-hand side is similar (mirror image of left-hand side).     Upper A-pillar trim and trim for triangular window 1 -& ...

Operating the cruise control system (CCS)
Fig. 161 On the left of the steering column: switch and buttons for operating the CCS Fig. 162 Left-hand side of the multifunction steering wheel: buttons for operating the CCS First read and observe the introductory information and safety warnings  Function ...

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