Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, LHD vehicles
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove the air duct for the defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off the actuating lever
-7--arrow-. |
| – |
Carefully press actuating lever -3-
off defroster flap lever -2-. |
| – |
Unscrew bolts -1-,
-4- and -8-. |
| – |
Remove actuation unit -9-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check for correct mutual positioning of the two gear wheels. |
| The rectangular tooth -2- must
engage in the gap -3- at the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-5- must engage in lever
-6- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel; Assembly overview - dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Other materials:
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Note
If only the fresh air blower -V2- is defective, remove and
install fresh air blower control unit -J126-
→ Chapter.
Removing
Fresh air blower -V2- is accessible from footwell on front
...
Evacuating refrigerant circuit using air conditioner service station
Always follow the procedure described in the user's manual
for your air conditioner service station.
The procedure described here is that for air conditioner
service station -VAS 6007A-.
Before the refrigerant circ ...
Paintwork system for plastic components
Issue 03.2010
This universal system allows simple and reliable painting of
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(Synthetic types: PP, EPDM, ABS, PC, PPO, PBTP, UP-GF, PA, PVC,
R-TPU, PUR). This technical data sheet i ...
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Removing and installing air distribution flap control motor -V428-, RHD
vehicles
Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, RHD vehicles