Volkswagen Golf Service & Repair Manual: Removing and installing door inner seal
| During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on. |
 Note
- When removing the seal, the sealant is distributed across the
inside of the seal. The sides are bent upwards slightly when this is
being done. If the seal is then refitted, sealing and firm seating
are no longer guaranteed.
- Therefore, each seal that is completely removed must be
renewed with a so-called “tap-on seal”.
- If a seal has been partially removed, squeeze sides of seal
together before installing
- Removal and installation are described only for the left door
inner seal. The right side is similar.
- For reasons of clarity, the front door is shown in removed
state
|
|
|
| – |
Remove sill panel moulding
→ General body repairs, interior; Rep. gr.70. |
| – |
To remove door inner seal, remove pillar trims as required
→ General body repairs, interior; Rep. gr.70. |
| – |
Pull door inner seal -1- off body
flange -2-. |
| – |
Start installing door inner seal -1- at
top radius of door aperture -arrow b-. |
| – |
Align vulcanised point -3- above lower
hinge. |
| – |
Install pillar trims
→ General body repairs, interior; Rep. gr.70. |
| – |
Install sill panel strip
→ General body repairs, interior; Rep. gr.70. |
Note
Only the left side is shown. The right side is similar
After renewal of A-pillar, the specified torque for bolts
-2 and 5- as well as for
-14 and 17- changes
...
Special tools and workshop equipment
required
Door alignment tool -3320-
Universal joint for 3320 -3320/1
Bit for 3320 -3320/2-
Bit for 3320 -3 ...
Other materials:
Removing and installing exhaust system
Removing
Danger of severe burns from hot exhaust system. Burns to hands and other
body parts possible.Allow exhaust system to cool.
–
Switch off electrical consumers.
–
Switch off auxiliary and sup ...
Seam seals, rear body
Note
Seam seals made during repair work must be identical in
appearance and thickness to the original seam seals.
To avoid damage or faulty operation, brush seam seals smooth
near attachments which must be attached.
...
Indicator lamp
First read and observe the introductory information
and safety warnings
Lit up
Possible cause
Solution
Engine management system fault (Electronic Power Control).
The engine should be checked by a qualified workshop
as s ...
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Assembly overview - door
Removing and installing door