Volkswagen Golf Service & Repair Manual: Assembly overview - door
Note
- Only the left side is shown. The right side is similar
- After renewal of A-pillar, the specified torque for bolts
-2 and 5- as well as for
-14 and 17- changes
- Removing and installing
→ Chapter
- Adjusting
→ Chapter
- Loosening once to adjust door is allowed, afterwards renew always
- 50 Nm
Note
- After renewal of A-pillar the specified torque changes
- Specified torque after renewal of A-pillar: 20 Nm + 90°
- The hinge is split. Its upper and lower sections can be renewed
individually, if necessary
- Lower part is secured to hinge upper part with bolt
-8-
- For bolt -8-
- Not installed in all markets
- Installed from inside vehicle
- Loosening once to adjust door is allowed, afterwards renew always.
- For loosening and reattaching, the dash panel is not removed.
- To remove and install, the dash panel must be removed
→ General body repairs, interior; Rep. gr.70.
- 50 Nm
Note
- After renewal of A-pillar the specified torque changes.
- Specified torque after renewal of A-pillar: 20 Nm + 90°
- For bolts -7 and 16-
- Not installed in all markets
- Loosening once to adjust door is allowed, afterwards renew always.
- 50 Nm
- Connects upper part of hinge -3- to
bottom part of hinge -6-
- 23 Nm
- The hinge is split. Its upper and lower sections can be renewed
individually, if necessary.
- Upper part is secured to hinge lower part with bolt
-5-
- Removing and installing
→ Chapter
- The hinge is split. Its upper and lower sections can be renewed
individually, if necessary.
- Lower part is secured to hinge upper part with bolt
-8-
- Installed from inside vehicle
- Loosening once to adjust door is allowed, afterwards renew always.
- For removal and installation, A-pillar lower trim must be removed
→ General body repairs, interior; Rep. gr.70.
- 50 Nm
Note
- After renewal of A-pillar the specified torque changes
- Specified torque after renewal of A-pillar: 20 Nm + 90°
- The hinge is split. Its upper and lower sections can be renewed
individually, if necessary
- Upper part is secured to hinge lower part with bolt
-16-
- Loosening once to adjust door is allowed, afterwards renew always.
- 50 Nm
- Loosening once to adjust door is allowed, afterwards renew always.
- 50 Nm
Note
- After renewal of A-pillar the specified torque changes.
- Specified torque after renewal of A-pillar: 20 Nm + 90°
During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on.
Note
When removing ...
Other materials:
Removing and installing flap for charging bay
Removing
–
Removing radiator grille
→ Chapter
–
Remove bolts -2-.
–
Push flap for charging bay -1- towards
side, -arrow a-.
...
Paintwork in Aftersales
Panels galvanised on both sides
Earlier attempts at flanged pairings have resulted in the
fact that only panels that are galvanised on both sides are used
now. Only in this way can the cathodic protection and the
barrier effect of the zi ...
Assembly overview - lower suspension link, swivel joint
1 -
Wheel bearing housing
Different versions possible. Refer to
→ Electronic Parts Catalogue “ETKA”
Removing and installing
→ Chapter
2 -
Nut
Renew after removin ...
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