Volkswagen Golf Service & Repair Manual: Removing and installing door
| Special tools and workshop equipment
required |
- Door alignment tool -3320-
- Universal joint for 3320 -3320/1
- Bit for 3320 -3320/2-
- Bit for 3320 -3320/3-
- Torque wrench -V.A.G 1331-
- Socket -3410-
- Setting gauge -3371-
|
|
|
 Note
| The removal and installation sequence is for the front left
door. Removal and installation of the front right door are
similar. |
|
|
Removal wedge -3409- |
| – |
Press wedge -T10383/1- between bellows -3-
and locking mechanism -arrow a-. |
| – |
Push locking mechanism upwards -2- with
wedge -T10383/1--arrow b- and separate
electrical connector -3- from coupling
station -arrow c-. |
| – |
Undo screws -7- from hinges. |
| – |
Unscrew bolt -4- for door retaining
strap -5-. |
| – |
Push door arrester -6- inwards
-arrow d-. |
| – |
Lift front door -1- upwards
-arrow f- so that hinge
-6- is released from hinges
-7-. |
| Install in reverse order of removal. To this end, the following
should be observed: |
 Caution
| Prior to installing the front door, the door
retaining strap must be folded towards the inside of the vehicle
in order to avoid damage to the paintwork. |
|
Note
| After door installation the hinge arms must be flush one above the
other. |
| – |
Adjust front door -1-
→ Chapter. |
| – |
Observe front door shut lines -1-
→ Rep. gr.00. |
| Door arrester and hinges
→ Chapter „Assembly overview - door“ |
During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on.
Note
When removing ...
Special tools and workshop equipment
required
Door alignment tool -3320-
Universal joint for 3320 -3320/1-
Bit for 3320 -3320/2-
Bit for 3320 - ...
Other materials:
Buffing cloth, white -VAS 6176
Designation:
Buffing cloth, white -VAS 6176-
Product description:
Extremely soft cloth for delicate, demanding polishing. A
combination of viscose and polyester fibres make the cloth
particul ...
Overview of fitting locations – control units, rear
1 -
Remote control receiver for auxiliary coolant heater -R149-
Removing and installing remote control receiver for auxiliary
coolant heater -R149-
→ Heating, Air conditioning; Rep. gr.82
2 -
Two-way signa ...
Gaskets, seals
After removing gaskets and seals, always inspect contact
surface of housing or shaft for burrs resulting from removal or
for other signs of damage.
Before installing seals, lightly oil outer diameter and
half-fill space between sea ...
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Removing and installing door inner seal
Adjusting door