Volkswagen Golf Service & Repair Manual: Removing and installing door
Special tools and workshop equipment
required |
- Door alignment tool -3320-
- Universal joint for 3320 -3320/1
- Bit for 3320 -3320/2-
- Bit for 3320 -3320/3-
- Torque wrench -V.A.G 1331-
- Socket -3410-
- Setting gauge -3371-
|
|
|
 Note
The removal and installation sequence is for the front left
door. Removal and installation of the front right door are
similar. |
|
|
Removal wedge -3409- |
– |
Press wedge -T10383/1- between bellows -3-
and locking mechanism -arrow a-. |
– |
Push locking mechanism upwards -2- with
wedge -T10383/1--arrow b- and separate
electrical connector -3- from coupling
station -arrow c-. |
– |
Undo screws -7- from hinges. |
– |
Unscrew bolt -4- for door retaining
strap -5-. |
– |
Push door arrester -6- inwards
-arrow d-. |
– |
Lift front door -1- upwards
-arrow f- so that hinge
-6- is released from hinges
-7-. |
Install in reverse order of removal. To this end, the following
should be observed: |
Caution
Prior to installing the front door, the door
retaining strap must be folded towards the inside of the vehicle
in order to avoid damage to the paintwork. |
|

Note
After door installation the hinge arms must be flush one above the
other. |
– |
Adjust front door -1-
→ Chapter. |
– |
Observe front door shut lines -1-
→ Rep. gr.00. |
Door arrester and hinges
→ Chapter „Assembly overview - door“ |
During production, a sealant is applied to the door inner
seals, which are then placed on the door flange and rolled on.
Note
When removing ...
Special tools and workshop equipment
required
Door alignment tool -3320-
Universal joint for 3320 -3320/1-
Bit for 3320 -3320/2-
Bit for 3320 - ...
Other materials:
Connecting air conditioner service station
For vehicles that have connections on both
low-pressure and high-pressure sides of refrigerant circuit
Connecting air conditioner service
station for measuring and checking
–
Switch off ig ...
Current draw test
WARNING
It is not permissible to test or charge batteries
whose magic eye shows light yellow. Do not slave/jump
start the vehicle!
Danger of explosion when checking and charging or ...
Tools and materials commercially available
Fin comb
Charging hoses
5/8"-18 UNF valve
Note
Use charging hoses in different colours, 1800 mm ...
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