Volkswagen Golf Service & Repair Manual: Removing and installing door

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Front door, central locking / Door / Removing and installing door

Special tools and workshop equipment required

Door alignment tool -3320-
Universal joint for 3320 -3320/1
Bit for 3320 -3320/2-
Bit for 3320 -3320/3-
Torque wrench -V.A.G 1331-
Socket -3410-
Setting gauge -3371-

Note

The removal and installation sequence is for the front left door. Removal and installation of the front right door are similar.

Removing

Removal wedge -3409-

Removing and installing door

–	Press wedge -T10383/1- between bellows -3- and locking mechanism -arrow a-.

–	Push locking mechanism upwards -2- with wedge -T10383/1--arrow b- and separate electrical connector -3- from coupling station -arrow c-.

–	Undo screws -7- from hinges.

–	Unscrew bolt -4- for door retaining strap -5-.

–	Push door arrester -6- inwards -arrow d-.

–	Lift front door -1- upwards -arrow f- so that hinge -6- is released from hinges -7-.

Installing

Removing and installing door

Install in reverse order of removal. To this end, the following should be observed:

Caution

Prior to installing the front door, the door retaining strap must be folded towards the inside of the vehicle in order to avoid damage to the paintwork.

Note

After door installation the hinge arms must be flush one above the other.

–	Adjust front door -1- → Chapter.

–	Observe front door shut lines -1- → Rep. gr.00.

Specified torques

Door arrester and hinges → Chapter „Assembly overview - door“

Removing and installing door inner seal

During production, a sealant is applied to the door inner seals, which are then placed on the door flange and rolled on. Note When removing ...

Adjusting door

Special tools and workshop equipment required Door alignment tool -3320- Universal joint for 3320 -3320/1- Bit for 3320 -3320/2- Bit for 3320 - ...

Other materials:

Removing and installing clutch engagement
Removing Dual clutch removed → Chapter. – Remove large engaging lever with small engagement bearing. Note The upper section of bushing cannot be removed or i ...

Capacities
First read and observe the introductory information and safety warnings Fuel tank capacity Petrol and diesel engines with front-wheel drive approx. 50 l, of which approx. 5 l reserve. Petrol and diesel engines with fo ...

Removing and installing front door trim
Note Removal and installation are described for the front door trim on driver side. Follow same instructions for the front passenger side as appropriate. Removal and instal ...