Volkswagen Golf Service & Repair Manual: Removing and installing circulation pump -V55-
| Special tools and workshop equipment
required |
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| Hose clamps, up to 25 mm -3094- |
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| Pliers for spring-type clips -VAS 5024A- |
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| Drip tray for workshop hoist -VAS 6208- |
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Switch off electrical consumers. |
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Switch off auxiliary and supplementary heater and switch off
ignition. |
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Remove front part of front right wheel housing liner
→ General body repairs, exterior; Rep. gr.66. |
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Clamp off coolant hoses using hose clamps, up to 25 mm
-3094-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Unfasten O-type clips -1- and
pull coolant hoses off circulation pump -V55--2-. |
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Disconnect connector -3- of
circulation pump -V55--2- at
auxiliary heater or at circulation pump -V55- (depending on
version). |
| – |
Pull circulation pump -V55--2-
off bracket. |
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Slide circulation pump -V55--2-
onto bracket. |
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Connect connector -3- of
circulation pump -V55--2- at
auxiliary heater or at circulation pump -V55- (depending on
version). Ensure proper engagement. |
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Fit lower coolant hose. |
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Open bottom hose clamps, up to 25 mm -3094--arrow-
until coolant is up to top edge of circulation pump -V55-. |
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Fit upper coolant hose. |
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Ensure cables are routed correctly and connectors remain
dry. |
| Remaining installation steps are performed in reverse order
of removal. |
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If circulation pump -V55- is renewed, set operating hours
counter of circulation pump -V55- to zero using Guided functions
of vehicle diagnostic tester. |
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Read event memory and clear entries using vehicle diagnostic
tester in “Guided fault finding” mode. |
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If additional air entered cooling system during assembly,
coolant circuit must be bled
→ Chapter. |
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Start auxiliary heater and run it at full load for at least
10 minutes so that fuel line is bled completely and you can
check operation of auxiliary heater. |
| Wheel housing liner; Removing and installing wheel housing
liner
→ General body repairs, exterior; Rep. gr.66 |
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Removing
–
Switch off electrical consumers.
–
Switch off auxiliary and supplementary heater and switch o ...
Removing
Danger of severe burns from hot exhaust system. Burns to hands and other
body parts possible.Allow exhaust system to cool.
–
...
Other materials:
Notes on repairs to contact housings and connectors
Note
Observe the general notes on repairs to the vehicle
electrical system
→ Chapter.
Allocation of the appropriate crimp contacts to the contact
housings is by way of the part number stamped on the ...
Removing and installing centre console insert
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Removing
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On vehicles with dual clutch gearbox, shift selector ...
Removing and installing brake caliper
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051-
Tool set for brake bleeding -VAS 6564-
Insert tool with ratchet -VAS 6784-
Bit attachment (7 mm) -T10503-
...
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