Volkswagen Golf Service & Repair Manual: Removing and installing defroster flap control motor -V107- with
potentiometer -G135-, RHD vehicles
| Special tools and workshop equipment
required |
| Vehicle diagnostic tester |
| First carry out the following work: |
| – |
Switch off all electrical consumers. |
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
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| – |
Remove defroster flap control motor -V107--1-. |
| – |
Disconnect electrical connector -3-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
| The illustration shows a left-hand drive vehicle. |
|
|
|
| – |
Receptacle of control motor -1-
can be fitted on actuating arm -2-
in only one position. |
| The receptacle of the control motor must align with the
actuating arm as shown in illustration. |
Note
| Rotate the receptacle in the control motor if the mount and
actuating arm do not align. |
| – |
Switch on ignition, connect respective control motor to
vehicle wiring harness and select a setting on operating and
display unit to set control motor to desired position (e.g.
mid-position). Wait until control motor has moved to desired
position and switch off ignition. |
| – |
Fit control motor on air intake box. The actuating arm must
engage in receptacle -1--arrow-
while doing so. |
| There must not be any play in the connection between control
motor and actuating lever. |
 Note
| If the bolts cannot be fitted, the control motor is not
completely seated on the housing. |
| – |
Route wiring harness so that it cannot come into contact
with any moving parts (e.g. actuating arm on control motor). |
| – |
Read event memory, and clear any entries displayed. Then,
perform “basic setting”vehicle diagnostic tester in “Guided
fault finding” mode. |
| – |
As a final step, check operation of heater and air
conditioning system. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Heater and air conditioning system with electric/manual
controls
Special tools and workshop equipment
required
Veh ...
Other materials:
Assembly overview - A-pillar trim
Note
The illustration shows the A-pillar trims on the left side.
The right-hand side is similar (mirror image of left-hand side).
Upper A-pillar trim and trim for triangular window
1 -& ...
Engine data
First read and observe the introductory information
and safety warnings For reasons of vehicle registration and vehicle taxation,
the power output and performance of some engines may vary in some countries from
the information given in this booklet.
Petrol engines
...
Work instructions
Unbolt relevant brake line at brake caliper or wheel brake
cylinder; catch escaping brake fluid and dispose of this as per
regulations.
–
Cut through brake line at a suitable point (straigh ...
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