Volkswagen Golf Service & Repair Manual: Removing and installing camshaft adjuster

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cylinder head, valve gear / Valve gear / Removing and installing camshaft adjuster

Special tools for removing and installing the camshaft adjuster of exhaust camshaft

Special tools and workshop equipment required

Support bracket -10 - 222 A-

Shackle -10 - 222 A /12-

Adapter -10 - 222 A /18-

Adapter -10 - 222 A /29-

Adapter -T40091/1-

Adapter -T40091/3-

Adapter -T40093/3-

Adapter -T40093/3-6-

Removing

Camshaft adjuster for exhaust camshaft

Note

For removing the camshaft adjuster of the exhaust camshaft, you only need to detach the engine support and the lower toothed belt guard.

The bolts must be unscrewed far enough to enable this.

Then, the top part of engine support is swung away from the engine.

–	Detach engine support → Chapter.

–	Detach toothed belt from camshafts → Chapter.

Camshaft adjuster for inlet camshaft

–	Detach toothed belt from camshafts → Chapter.

Installing

Installation is carried out in the reverse order; note the following:

Note

Before installing the camshaft adjuster, ensure that the guide sleeve is inserted in the camshaft.

Specified torques

→ Chapter „Assembly overview - assembly mountings“

→ Chapter „Assembly overview - poly V-belt drive“

→ Chapter „Assembly overview - toothed belt cover“

→ Chapter „Assembly overview - coolant pipes“

→ Electrical system; Rep. gr.27

Check adjustment of assembly mountings (engine and gearbox mountings) → Chapter

Removing and installing camshaft adjuster

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-

Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Measuring axial play of camshaft

Special tools and workshop equipment required Universal dial gauge bracket -VW 387- &nb ...

Other materials:

Adhesive sealant
Designation: Adhesive sealer -D 511 500 A2-, grey Adhesive sealer -D 511 510 A2-, black Issued 04.2009 Product description Adhesive sealant -D 511 500 ...

Repairing ring terminals
Special tools and workshop equipment required VAG 1331 Note The use of penetrating fluid, contact spray or grease etc. is prohibited since the missing ad ...

Repairs to CAN bus wiring
An unshielded two-wire line -1- and -2- with a cross section of 0.35 mm2 or 0.5 mm2 is used for CAN bus wiring. The colour codes of the CAN bus wiring can be gleaned from the following table: ...