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Volkswagen Golf Service & Repair Manual: Removing and installing -J245-sliding sunroof adjustment control unit

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Sliding roof / Sliding sunroof / Removing and installing -J245-sliding sunroof adjustment control unit

Special tools and workshop equipment required
   
Removing
 

Torque wrench -V.A.G 1783-
Torque wrench -V.A.G 1783-

Removing and installing -J245-sliding sunroof adjustment control unit

–  Remove glass panel → Chapter.
–  If drive is defective, remove glass panel → Chapter.
–  Pull self-adhesive insulation -3- off.
–  Remove bolts -2-.
–  Pull out cover upwards at an angle -arrows-.
 
  WARNING
Remove or install drive for panorama tilting sunroof glass panel only when sunroof is closed ("0" position ).
The requirements for removing and installing drive are: Engine not running and ignition off, key not in ignition and door open.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Switch engine and ignition off, remove key and open door.
This situation must be maintained until drive has been installed.
–  Remove bolts -4- and pull off drive for panorama tilting roof -1-.
–  Detach drive connector -5-.
 
Installing
   
  Note
The bolts for the drive are microencapsulated and must always be renewed.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Plug in connector -5- at drive -1-.
–  Check that the clips -2- are correctly seated.
–  Attach drive -1- and tighten bolts -4-.
–   
–  After installation, the key can be inserted in ignition and starter switch again.
–  Then test for proper function.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Push cover onto assembly frame.
–  Tighten bolts -2-.
–  Attach self-adhesive insulation -3-.
Specified torques
  Sliding sunroof adjustment control unit -J245- → Chapter
  Cover → Chapter
Removing and installing front trim for sliding sunroof
Special tools and workshop equipment required       Cartridge gun -V.A.G 1628- ...

Closing sunroof by hand
Removing –  Remove glass panel → Chapter. –  If drive is defective, remove glass panel → Chapter. ...

Other materials:

Assembly overview - water deflector
  Note The right side is shown. The left side is similar. 1 -  Water deflector Removing and installing → Chapter 2 -  Retaining strip –  During removal, drill out rivet heads and cho ...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. 1 -  Dust cap ...

Assembly overview - Bowden cable
1 -  Release lever Removing and installing → Chapter 2 -  Bolt Qty. 2 1.5 Nm 3 -  Mounting bracket 4 -  Expanding nut Qty. 2 5 -  ...

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