VW Golf manuals

Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, RHD vehicles

On hydraulic unit:
1 -  From hydraulic unit to rear left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
2 -  From hydraulic unit to front right brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
3 -  From hydraulic unit to front left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
4 -  From hydraulic unit to rear right brake caliper
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
A -  From hydraulic unit to primary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
B -  Hydraulic unit to brake system pressure accumulator -VX70-
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
 

Connecting brake lines to hydraulic unit, RHD vehicles

On brake master cylinder:
 

Connecting brake lines to hydraulic unit, RHD vehicles

On brake system pressure accumulator -VX70-:
A -  Brake system pressure accumulator -VX70- to hydraulic unit
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
B -  Brake system pressure accumulator -VX70- to secondary piston circuit of brake master cylinder
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
 

Connecting brake lines to hydraulic unit, RHD vehicles

Connecting brake lines to hydraulic unit, LHD vehicles
On hydraulic unit: 1 -  From hydraulic unit to rear right brake caliper  -  Identification: Ш 5.25&nb ...

Separating control unit from hydraulic unit
Special tools and workshop equipment required ESD workplace -VAS 6613- Torx bit T25 I ...

Other materials:

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. –  Check engagement by pulling briefly on brake pedal. ...

Installing brackets for parking aid system
Special tools and workshop equipment required         Installation tool for PDC bracket -VAS 6614 Materials   Cartridge gun ...

Removing and installing gas discharge bulb -L13-/-L14-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! Observe operation and safety notes for gas discharge bulbs → Chapter. ...

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