Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles
| 1 - |
From hydraulic unit to rear right brake caliper |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 2 - |
From hydraulic unit to front left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 3 - |
From hydraulic unit to front right brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 4 - |
From hydraulic unit to rear left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 5 - |
From hydraulic unit to secondary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| 6 - |
From hydraulic unit to primary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| → Chapter „Assembly overview - brake servo/brake master
cylinder, LHD vehicles“ |
| → Chapter „Assembly overview - control unit and hydraulic unit,
LHD vehicles“ |
|
|
|
| Tandem brake master cylinder and brake system pressure
accumulator -VX70-: |
| 1 - |
Secondary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| 2 - |
Brake system pressure accumulator -VX70- to brake master
cylinder |
| 3 - |
Primary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| → Chapter „Assembly overview – Brake system pressure accumulator
-VX70-, LHD vehicles“ |
|
|
|
Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
On hydraulic unit:
1 -
From hydraulic unit to rear left brake caliper.
-
Identification: Ш 5. ...
Other materials:
General repair instructions
–
→ Chapter „Safety precautions when working on high-voltage
system“ Comply with notes.
–
Read self-diagnosis of auxiliary heater using vehicle
diagnostic tester.
–
...
Removing and installing belt height adjuster, 2-door model
Removing
–
Press belt height adjuster button and move slider of belt
height adjuster to lowest position.
–
Detach upper B-pillar trim
→ Chapter.
–
...
Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
1 -
Bolt
20 Nm
2 -
Mounting b ...
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Removing and installing control unit and hydraulic unit, RHD vehicles
Connecting brake lines to hydraulic unit, RHD vehicles