Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles
| 1 - |
From hydraulic unit to rear right brake caliper |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 2 - |
From hydraulic unit to front left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 3 - |
From hydraulic unit to front right brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 4 - |
From hydraulic unit to rear left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 5 - |
From hydraulic unit to secondary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| 6 - |
From hydraulic unit to primary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| → Chapter „Assembly overview - brake servo/brake master
cylinder, LHD vehicles“ |
| → Chapter „Assembly overview - control unit and hydraulic unit,
LHD vehicles“ |
|
|
|
| Tandem brake master cylinder and brake system pressure
accumulator -VX70-: |
| 1 - |
Secondary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| 2 - |
Brake system pressure accumulator -VX70- to brake master
cylinder |
| 3 - |
Primary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| → Chapter „Assembly overview – Brake system pressure accumulator
-VX70-, LHD vehicles“ |
|
|
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Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
On hydraulic unit:
1 -
From hydraulic unit to rear left brake caliper.
-
Identification: Ш 5. ...
Other materials:
Dimensions - lettering on rear lid, “GTI/GTD”
Note
When fitting the lettering, observe the fitting notes
→ Anchor.
1 -
Lettering
Model designation
2 -
Height dimension
75.5 ± 1 mm, from lower edge of lettering to tail light.
...
How to start the engine using jump leads
Fig. 244 How to connect the jump leads
in starting vehicles without start/stop system: discharged battery ① and battery
providing assistance ②
Fig. 245 How to connect the jump leads
in starting vehicles with start/stop system: discharged battery ① and battery providing
assistance ② ...
Handling and transporting steering column
WARNING
Adherence to proper steering column handling is
essential.
Improper handling of steering column may damage the
steering column, leading to safety risks.
...
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Removing and installing control unit and hydraulic unit, RHD vehicles
Connecting brake lines to hydraulic unit, RHD vehicles