VW Golf manuals

Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles

On hydraulic unit:
1 -  From hydraulic unit to rear right brake caliper
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
2 -  From hydraulic unit to front left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
3 -  From hydraulic unit to front right brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
4 -  From hydraulic unit to rear left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
5 -  From hydraulic unit to secondary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
6 -  From hydraulic unit to primary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
Specified torque
→ Chapter „Assembly overview - brake servo/brake master cylinder, LHD vehicles“
→ Chapter „Assembly overview - control unit and hydraulic unit, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Tandem brake master cylinder and brake system pressure accumulator -VX70-:
1 -  Secondary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
2 -  Brake system pressure accumulator -VX70- to brake master cylinder
3 -  Primary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
Specified torque
→ Chapter „Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Removing and installing control unit and hydraulic unit, RHD vehicles
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Connecting brake lines to hydraulic unit, RHD vehicles
On hydraulic unit: 1 -  From hydraulic unit to rear left brake caliper.  -  Identification: Ш 5. ...

Other materials:

General repair instructions
–  → Chapter „Safety precautions when working on high-voltage system“ Comply with notes. –  Read self-diagnosis of auxiliary heater using vehicle diagnostic tester. –  ...

Removing and installing belt height adjuster, 2-door model
Removing –  Press belt height adjuster button and move slider of belt height adjuster to lowest position. –  Detach upper B-pillar trim → Chapter. –  ...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. 1 -  Bolt 20 Nm 2 -  Mounting b ...

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