Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -

Seal

For crankshaft on belt pulley end

Renew → Chapter

Do not oil.

4 -	Sealing flange at belt pulley end

Must seat on dowel pins.

Removing and installing → Chapter

5 -

Bolt

Different thread diameters → Electronic Parts Catalogue

Renew

Specified torque and tightening sequence → Fig.

6 -

Gasket

Renew

7 -	Cylinder block

8 -

Dowel pin

Qty. 2

9 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

Sealing flange at belt pulley end - Prescribed torque and tightening sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages:

Assembly overview - sealing flange, belt pulley end

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 8-	Screw in to contact by hand
2	-1 … 8-	Diagonally, 8 Nm
3	-7, 8-	20 Nm
4	-1 … 8-	Turn 90° further

Plug for “TDC” drilling in cylinder block at rear – specified torque

Note

Plug -arrow- with integrated seal.

Renew if damaged.

Assembly overview - sealing flange, belt pulley end

Bolt	Specified torque
-Arrow-	Tighten to 30 Nm

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required Locking pin -T10060 A- Removing ...

Other materials:

Removing and installing brake master cylinder, RHD vehicles
Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter. Special tools and workshop equipment required ...

Removing and installing switch module in centre console -EX23-/-EX30-
Special tools and workshop equipment required Removal wedge -3409- Caution Danger of damage to component surfaces. ...

Checklist
To ensure your own safety and the safety of your passengers, observe the following actions in the specified order : Find a firm and level surface suitable for lifting the vehicle. Switch off the engine. Select a gear if the vehicle has a manual gearbox, or move the selector lever ...