Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -

Seal

For crankshaft on belt pulley end

Renew → Chapter

Do not oil.

4 -	Sealing flange at belt pulley end

Must seat on dowel pins.

Removing and installing → Chapter

5 -

Bolt

Different thread diameters → Electronic Parts Catalogue

Renew

Specified torque and tightening sequence → Fig.

6 -

Gasket

Renew

7 -	Cylinder block

8 -

Dowel pin

Qty. 2

9 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

Sealing flange at belt pulley end - Prescribed torque and tightening sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages:

Assembly overview - sealing flange, belt pulley end

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 8-	Screw in to contact by hand
2	-1 … 8-	Diagonally, 8 Nm
3	-7, 8-	20 Nm
4	-1 … 8-	Turn 90° further

Plug for “TDC” drilling in cylinder block at rear – specified torque

Note

Plug -arrow- with integrated seal.

Renew if damaged.

Assembly overview - sealing flange, belt pulley end

Bolt	Specified torque
-Arrow-	Tighten to 30 Nm

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required Locking pin -T10060 A- Removing ...

Other materials:

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First read and observe the introductory information and safety warnings Before programming, check that the date and time set in the vehicle are correct . The auxiliary heater can be programmed via the Auxiliary heater menu in the infotainment system. Opening the Auxiliary heater menu ...

Sensors
Removing and installing steering angle sender -G85- Note The steering angle sender -G85- is a component of the steering rack. It cannot be renewed as an individual part. ...

Routing and securing wiring
Mark lines prior to removal to prevent them from being interchanged and to ensure that they are fitted in their original positions. This applies for fuel, hydraulic and vacuum lines as well as lines for activated charcoal filter system and electrical wir ...