Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -

Seal

For crankshaft on belt pulley end

Renew → Chapter

Do not oil.

4 -	Sealing flange at belt pulley end

Must seat on dowel pins.

Removing and installing → Chapter

5 -

Bolt

Different thread diameters → Electronic Parts Catalogue

Renew

Specified torque and tightening sequence → Fig.

6 -

Gasket

Renew

7 -	Cylinder block

8 -

Dowel pin

Qty. 2

9 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

Sealing flange at belt pulley end - Prescribed torque and tightening sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages:

Assembly overview - sealing flange, belt pulley end

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 8-	Screw in to contact by hand
2	-1 … 8-	Diagonally, 8 Nm
3	-7, 8-	20 Nm
4	-1 … 8-	Turn 90° further

Plug for “TDC” drilling in cylinder block at rear – specified torque

Note

Plug -arrow- with integrated seal.

Renew if damaged.

Assembly overview - sealing flange, belt pulley end

Bolt	Specified torque
-Arrow-	Tighten to 30 Nm

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required Locking pin -T10060 A- Removing ...

Other materials:

Removing and installing oil pressure switch for reduced oil pressure -F378-
Special tools and workshop equipment required Jointed wrench 24 mm -T40175- Removing – Pull activated charcoal filter solenoid valve 1 -N80--3- ...

Interior and reading lights
First read and observe the introductory information and safety warnings Button Function Switches the front interior lights on or off. Switches the rear interior lights on or off. Switches the d ...

Steering rack
To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper tools in good condition. Also note the basic rules on safety when performing repair pro ...