Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -

Seal

For crankshaft on belt pulley end

Renew → Chapter

Do not oil.

4 -	Sealing flange at belt pulley end

Must seat on dowel pins.

Removing and installing → Chapter

5 -

Bolt

Different thread diameters → Electronic Parts Catalogue

Renew

Specified torque and tightening sequence → Fig.

6 -

Gasket

Renew

7 -	Cylinder block

8 -

Dowel pin

Qty. 2

9 -

Bolt

Renew

Specified torque and tightening sequence → Fig.

Sealing flange at belt pulley end - Prescribed torque and tightening sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages:

Assembly overview - sealing flange, belt pulley end

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 8-	Screw in to contact by hand
2	-1 … 8-	Diagonally, 8 Nm
3	-7, 8-	20 Nm
4	-1 … 8-	Turn 90° further

Plug for “TDC” drilling in cylinder block at rear – specified torque

Note

Plug -arrow- with integrated seal.

Renew if damaged.

Assembly overview - sealing flange, belt pulley end

Bolt	Specified torque
-Arrow-	Tighten to 30 Nm

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required Locking pin -T10060 A- Removing ...

Other materials:

Cleaning and caring for natural leather covers
First read and observe the introductory information and safety warnings Please contact a Volkswagen dealership or other qualified workshop if you have any questions on cleaning and caring for the leather equipment in your vehicle. Care and use Natural leather is sensitive and requires reg ...

Disconnecting and connecting battery, vehicles with high-voltage system
Caution Observe the following instructions and precautions on safety when working on pyrotechnic components: Contrary to the following description, the battery must be disconnected ...

Infrared heater -VAS 6875
Designation: Infrared heater -VAS 6875- Product description: The infrared heater is used to dry putty, filler, base coat, top coat and clear coat on vertical or horizontal surfaces with 2 tim ...