VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Seal
For crankshaft on belt pulley end
Renew → Chapter
Do not oil.
4 -  Sealing flange at belt pulley end
Must seat on dowel pins.
Removing and installing → Chapter
5 -  Bolt
Different thread diameters → Electronic Parts Catalogue
Renew
Specified torque and tightening sequence → Fig.
6 -  Gasket
Renew
7 -  Cylinder block
8 -  Dowel pin
Qty. 2
9 -  Bolt
Renew
Specified torque and tightening sequence → Fig.

 
Sealing flange at belt pulley end - Prescribed torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages:
 

Assembly overview - sealing flange, belt pulley end

Stage Bolts Specified torque/ additional specified angle
1 -1 … 8- Screw in to contact by hand
2 -1 … 8- Diagonally, 8 Nm
3 -7, 8- 20 Nm
4 -1 … 8- Turn 90° further
 
Plug for “TDC” drilling in cylinder block at rear – specified torque
  Note
Plug -arrow- with integrated seal.
Renew if damaged.
 

Assembly overview - sealing flange, belt pulley end

Bolt Specified torque
-Arrow- Tighten to 30 Nm
Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Other materials:

Removing and installing speed sensors on front axle -G45-/-G47
  Note Removal and installation is described for the front left speed sensor. Removal and installation of the front right speed sensor is analogous. Removing –  Raise vehicle. &n ...

Mounting tyre, wheels without and with tyre pressure monitoring
Only trained personnel may perform any assembly work on run-flat tyres. If fitted, check tyre pressure sensor using vehicle diagnostic tester, and renew it as necessary. –  Ensure proper assembly ...

Removing and installing glove compartment cover
Removing –  Remove glove compartment → Chapter. –  Place glove compartment on a soft surface. –  Move glove compartment lid to service position U ...

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