VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
2 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
3 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
4 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
5 -  Bolt
Renew
20 Nm + 90°
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..
8 -  Dowel sleeve
For air conditioner compressor.
9 -  Air conditioner compressor
Do not unscrew or disconnect refrigerant lines
Removing and installing → Heating, air conditioning system; Rep. gr.87
10 -  Bolt
Specified torque → Heating, air conditioning; Rep. gr.87.

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor
1 -  Bolt Renew 150 Nm +180° Use counterhold -T10475- to loosen and tighten. Risk of damage to engine caus ...

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

Sun visors
Fig. 84 Sun visor First read and observe the introductory information and safety warnings Various positions for the driver and front passenger sun visors: Folded down over the windscreen. Pulled out of the bracket and swung over towards the door  . Vanity mirror light A vani ...

Removing and installing moulded headliner, estate
Special tools and workshop equipment required         Removal lever -80 - 200     Release pliers -VAS 6427 Removing ...

Removing and installing rear 3-point seat belt, estate, with belt tensioner
Removing   WARNING   Observe safety instructions for pyrotechnic components → Chapter.   Observe disposal regulations for p ...

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