VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
2 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
3 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
4 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
5 -  Bolt
Renew
20 Nm + 90°
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..
8 -  Dowel sleeve
For air conditioner compressor.
9 -  Air conditioner compressor
Do not unscrew or disconnect refrigerant lines
Removing and installing → Heating, air conditioning system; Rep. gr.87
10 -  Bolt
Specified torque → Heating, air conditioning; Rep. gr.87.

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor
1 -  Bolt Renew 150 Nm +180° Use counterhold -T10475- to loosen and tighten. Risk of damage to engine caus ...

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

1-pack clear coat
Designation: 1-pack clear coat -LLS MAX 010- Issued 10.2008 Product description The 1-pack clear coat -LLS MAX 010- is a one-pack product. The raw material basis is acrylic r ...

Cavity sealing, overview of body
Cavity sealing, bottom view of body   Note The indicated areas have been treated with cavity sealant and must be resealed following repairs.         Cavity sealing, side view of body Illustration ...

Notes for vehicles with start-stop system
Observe the safety precautions for vehicles with a Start/Stop system → Chapter. The following abort conditions deactivate the start-stop-function: The Start/Stop system has been switched off via th ...

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