Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -	Poly V-belt

Check for wear

Before removing, mark direction of rotation with chalk or felt-tipped pen.

Do not kink

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Poly V-belt routing → Anchor.

Removing and installing → Chapter

When installing, make sure it is properly seated on pulleys.

2 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

3 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

4 -	Tensioner for poly V-belt

Pivot with socket to slacken poly V-belt

Lock with locking pin -T10060 A-.

Removing and installing → Chapter

5 -

Bolt

Renew

20 Nm + 90°

6 -

Bolt

Specified torque → Electrical system; Rep. gr.27

7 -	Alternator

Removing and installing → Electrical system; Rep. gr.27

With freewheel

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

8 -	Dowel sleeve

For air conditioner compressor.

9 -	Air conditioner compressor

Do not unscrew or disconnect refrigerant lines

Removing and installing → Heating, air conditioning system; Rep. gr.87

10 -

Bolt

Specified torque → Heating, air conditioning; Rep. gr.87.

Allocation of overrunning alternator pulley

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

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Assembly overview - sealing flange, belt pulley end

1 - Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

Balancing wheel, balancing wheel on stationary wheel balancer
Road test has been carried out → Chapter. Clamp wheel into wheel balancing machine Note When balancing tyres, please remember that cleanliness is absolutely essential, as is the case in an ...

Overview of fitting locations - components not located in passenger compartment, Golf and Golf GTE, LHD vehicles
1 - Exhaust ventilation for passenger compartment Checking → Chapter Removing and installing → Chapter. 2 - Humidity sender for air conditioning system -G260- Check ...

Removing and installing subframe with steering rack, LHD vehicles, except for e-Golf
Special tools and workshop equipment required Ball joint puller -T10187- Torque wrench -V.A.G 1332- Remov ...