VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 -  Bolt
Renew
150 Nm +180°
Use counterhold -T10475- to loosen and tighten.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
4 -  Bolt
Renew
20 Nm + 90°
5 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Cylinder block (pulley end)
...

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Other materials:

Special connector systems
  Note If necessary, any housing catches in place (secondary locking mechanisms) must be released or removed prior to disengaging the contacts using the prescribed tool → Chapter.     ...

Assembly overview - knee airbag
1 -  Knee airbag with driver side knee airbag igniter -N295-.    Removing and installing → Chapter   Caution Any risk of damage to the knee airbag surface due to mechanical stress must ...

Renewing needle bearing in crankshaft
Only vehicles with a dual clutch gearbox Special tools and workshop equipment required     Adapter Kukko -22/1-   ...

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