VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 -  Bolt
Renew
150 Nm +180°
Use counterhold -T10475- to loosen and tighten.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
4 -  Bolt
Renew
20 Nm + 90°
5 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Cylinder block (pulley end)
...

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Other materials:

Assembly overview - rear shelf support
  Note The illustration shows the rear shelf support on the left side. The right-hand side is similar (mirror image of left-hand side). 1 -  Rear shelf support Removing and installing → Chapter 2 -  Cli ...

Changing headlights over from driving on right to driving on left, LED headlights
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights.   Note ...

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers
–  Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. –  Drill a 3 mm hole -A ...

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