Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft
| 1 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Fig.. |
| Installing: drive onto shaft to stop using plastic hammer |
| Distribute grease evenly in joint |
| Checking → Chapter |
| 2 - | Bolt |
| Renew after removing |
| Before fitting, clean the threads in the CV joint using a thread tap. |
| 200 Nm +180° → Chapter |
| 3 - | Drive shaft |
| Allocation → Electronic Parts Catalogue. |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Dished spring |
| With inner splines |
| Installation position → Fig. |
| 8 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 9 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 10 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 11 - | Locking plate |
| 12 - | Multi-point socket head bolt |
| Renew after removing |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 40 Nm |
| 13 - | Cover |
| Renew after removing |
| Always renew |
| Pressing off → Fig. |
| 14 - | Retaining ring |
| Renew after removing |
| Remove and install with circlip pliers -VW 161 A-. |
| 15 - | Seal |
| Renew after removing |
| Adhesive surface on constant velocity joint must be free of oil and grease! |
| 16 - | Inner constant velocity joint |
| Renew only as complete unit |
| Distribute grease evenly in joint |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 17 - | Dished spring |
| With inner splines |
| Installation position → Fig. |
Drive shaft
...
Removing and installing drive shaft
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Removing and installing rear side airbag crash sensor -G256-/-G257-
Removing
WARNING
Observe safety instructions for
pyrotechnic components → Chapter.
...
Renewing bracket for onboard supply control unit -J519-, LHD vehicles
Removing
–
Remove bracket for onboard supply control unit -J519-
→ Chapter.
–
Remove onboard supply control unit -J519-
→ Chapter.
–
...
Layout - multi-function steering wheel
For a better usability of infotainment, telephone,
navigation, cruise control system and vehicle menu, buttons are
integrated in steering wheel. For Tiptronic, additional rocker
switches are provided to the right and to the left.
The con ...
