Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft
| 1 - |
Outer constant velocity joint |
| Renew only as complete unit |
| Installing: drive onto shaft to stop using plastic hammer |
| Distribute grease evenly in joint |
| Before fitting, clean the threads in the CV joint using a thread
tap. |
| Allocation
→ Electronic Parts Catalogue. |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| Installation position
→ Fig. |
| Insert in groove in shaft |
| 9 - |
Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2-
before installing. |
| 12 - |
Multi-point socket head bolt |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to
specified torque. |
| Remove and install with circlip pliers -VW 161 A-. |
| Adhesive surface on constant velocity joint must be free of oil and
grease! |
| 16 - |
Inner constant velocity joint |
| Renew only as complete unit |
| Distribute grease evenly in joint |
| Installation position
→ Fig. |
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Brake fluid
Fig. 144 In the engine compartment: cap
on the brake fluid container
First read and observe the introductory information
and safety warnings Brake fluid will gradually absorb water from the surrounding
air. The brake system will be damaged if there is too much water in the brake fluid.
T ...
Assembly overview – battery, vehicles without high-voltage system
1 -
Retaining clip
2 -
Bolt
Specified torque: 15 Nm
3 -
Nut
Specified torque: 6 Nm
4 -
Positive cable
With battery terminal clamp
...
Checking operation and power supply of fuel pump
Special tools and workshop equipment
required
Removal wedge -3409-
Multimeter e.g. hand-held multimeter -V.A.G 1526E-
...
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Drive shaft
Removing and installing drive shaft