Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft
1 - |
Outer constant velocity joint |
Renew only as complete unit |
Installing: drive onto shaft to stop using plastic hammer |
Distribute grease evenly in joint |
Before fitting, clean the threads in the CV joint using a thread
tap. |
Allocation
→ Electronic Parts Catalogue. |
Check for splits and chafing |
Material: Hytrel (polyester elastomer) |
Installation position
→ Fig. |
Insert in groove in shaft |
9 - |
Boot for constant velocity joint |
Material: Hytrel (polyester elastomer) |
Check for splits and chafing |
Drive off constant velocity joint with a drift |
Coat sealing surface of constant velocity joint with -D 454 300 A2-
before installing. |
12 - |
Multi-point socket head bolt |
Initially tighten diagonally to 10 Nm and then tighten diagonally to
specified torque. |
Remove and install with circlip pliers -VW 161 A-. |
Adhesive surface on constant velocity joint must be free of oil and
grease! |
16 - |
Inner constant velocity joint |
Renew only as complete unit |
Distribute grease evenly in joint |
Installation position
→ Fig. |
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Assembly overview - horn
1 -
Bracket
For horn
Removing and installing
→ Chapter
2 -
Bolt
Specified torque: 18 Nm
3 -
Nut
Specified torque: 9 Nm
4&nb ...
Assembly overview - guides for bumper cover
Volkswagen R GmbH, optional equipment, “R Line” and “R”
Note
Different versions. For allocation see
→ Electronic Parts Catalogue “ETKA”.
1  ...
Cavity sealing, body at front and centre
Cavity sealing, door of 2-door
Illustration shows left side. The right side is the mirror image.
Note
The indicated areas have been treated with cavity sealant and must
be resealed following repairs.
...
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