Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft
| 1 - |
Outer constant velocity joint |
| Renew only as complete unit |
| Installing: drive onto shaft to stop using plastic hammer |
| Distribute grease evenly in joint |
| Before fitting, clean the threads in the CV joint using a thread
tap. |
| Allocation
→ Electronic Parts Catalogue. |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| Installation position
→ Fig. |
| Insert in groove in shaft |
| 9 - |
Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2-
before installing. |
| 12 - |
Multi-point socket head bolt |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to
specified torque. |
| Remove and install with circlip pliers -VW 161 A-. |
| Adhesive surface on constant velocity joint must be free of oil and
grease! |
| 16 - |
Inner constant velocity joint |
| Renew only as complete unit |
| Distribute grease evenly in joint |
| Installation position
→ Fig. |
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Removing and installing coolant pipes at heat exchanger (Denso)
Note
There are different designs and makes of heater and air
conditioning unit. The individual components of the various
heaters and air conditioning units are similar but not identical
(distinguishing features
→ Chapter). The c ...
Removing and installing number plate light -X4-/-X5-
Note
If an LED number plate light is faulty, the entire number
plate light must be renewed.
Removing
–
Turn light switch to “0” position.
...
Assembly overview - sump and oil pump
Note
Metal shavings or a large quantity of small metal particles found
during engine repair could indicate that the crankshaft bearings or
conrod bearings are damaged. To avoid any subsequent damage, the
following work must be carried out following the repair: Caref ...
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