1 - | Outer constant velocity joint |
Renew only as complete unit |
Removing → Fig.. |
Installing: drive onto shaft to stop using plastic hammer |
Distribute grease evenly in joint |
Checking → Chapter |
2 - | Bolt |
Renew after removing |
Before fitting, clean the threads in the CV joint using a thread tap. |
200 Nm +180° → Chapter |
3 - | Drive shaft |
Allocation → Electronic Parts Catalogue. |
4 - | Clamp |
Renew after removing |
Tightening → Fig. |
5 - | Boot |
Check for splits and chafing |
Material: Hytrel (polyester elastomer) |
6 - | Clamp |
Renew after removing |
Tightening → Fig. |
7 - | Dished spring |
With inner splines |
Installation position → Fig. |
8 - | Retaining ring |
Renew after removing |
Insert in groove in shaft |
9 - | Boot for constant velocity joint |
Material: Hytrel (polyester elastomer) |
Without breather hole |
Check for splits and chafing |
Drive off constant velocity joint with a drift |
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
10 - | Clamp |
Renew after removing |
Tightening → Fig. |
11 - | Locking plate |
12 - | Multi-point socket head bolt |
Renew after removing |
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
40 Nm |
13 - | Cover |
Renew after removing |
Always renew |
Pressing off → Fig. |
14 - | Retaining ring |
Renew after removing |
Remove and install with circlip pliers -VW 161 A-. |
15 - | Seal |
Renew after removing |
Adhesive surface on constant velocity joint must be free of oil and grease! |
16 - | Inner constant velocity joint |
Renew only as complete unit |
Distribute grease evenly in joint |
Pressing off → Fig. |
Pressing on → Fig. |
Checking → Chapter |
17 - | Dished spring |
With inner splines |
Installation position → Fig. |
Removing and installing temperature sensor -G18- and overheating sensor
-G189
Removing
–
Dismantling and assembling auxiliary heater
→ Chapter.
–
Remove bolt -1- (4 Nm) and
remove retaining spring -2-.
...
Assembly overview - tail lights in rear lid, with LEDs
1 -
Bulb holder
For left reversing light bulb -M16-/right reversing light bulb
-M17-.
Removing and installing
→ Chapter
2 -
Reversing light bulb
Left reversing light bulb -M16- ...
Removing tyre sealant
Place wheel on an even surface.
–
Unscrew valve insert.
Caution
The tyre sealant is hazardous to the health.
May cause eye and skin irrit ...