Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft
| 1 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Fig.. |
| Installing: drive onto shaft to stop using plastic hammer |
| Distribute grease evenly in joint |
| Checking → Chapter |
| 2 - | Bolt |
| Renew after removing |
| Before fitting, clean the threads in the CV joint using a thread tap. |
| 200 Nm +180° → Chapter |
| 3 - | Drive shaft |
| Allocation → Electronic Parts Catalogue. |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Dished spring |
| With inner splines |
| Installation position → Fig. |
| 8 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 9 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 10 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 11 - | Locking plate |
| 12 - | Multi-point socket head bolt |
| Renew after removing |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 40 Nm |
| 13 - | Cover |
| Renew after removing |
| Always renew |
| Pressing off → Fig. |
| 14 - | Retaining ring |
| Renew after removing |
| Remove and install with circlip pliers -VW 161 A-. |
| 15 - | Seal |
| Renew after removing |
| Adhesive surface on constant velocity joint must be free of oil and grease! |
| 16 - | Inner constant velocity joint |
| Renew only as complete unit |
| Distribute grease evenly in joint |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 17 - | Dished spring |
| With inner splines |
| Installation position → Fig. |
Drive shaft
...
Removing and installing drive shaft
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Removing and installing temperature sensor -G18- and overheating sensor
-G189
Removing
–
Dismantling and assembling auxiliary heater
→ Chapter.
–
Remove bolt -1- (4 Nm) and
remove retaining spring -2-.
...
Assembly overview - tail lights in rear lid, with LEDs
1 -
Bulb holder
For left reversing light bulb -M16-/right reversing light bulb
-M17-.
Removing and installing
→ Chapter
2 -
Reversing light bulb
Left reversing light bulb -M16- ...
Removing tyre sealant
Place wheel on an even surface.
–
Unscrew valve insert.
Caution
The tyre sealant is hazardous to the health.
May cause eye and skin irrit ...
